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	<title>The Hawk Ridge Systems Blog</title>
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	<description>Better Engineering Starts Here</description>
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		<title>Maximize Adoption of Automation &#038; AI in Daily Workflows: 5 Things Manufacturers Can Do NOW</title>
		<link>https://hawkridgesys.com/blog/maximize-adoption-of-automation-ai-in-daily-workflows-5-things-manufacturers-can-do-now</link>
					<comments>https://hawkridgesys.com/blog/maximize-adoption-of-automation-ai-in-daily-workflows-5-things-manufacturers-can-do-now#respond</comments>
		
		<dc:creator><![CDATA[Marketing Team]]></dc:creator>
		<pubDate>Thu, 21 May 2026 20:44:16 +0000</pubDate>
				<category><![CDATA[Manufacturing]]></category>
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					<description><![CDATA[<p>We asked our DriveWorks, CAM, and PDM experts what’s really working (and what’s not) with AI and automation on the manufacturing floor. Here are 5 actionable steps any manufacturer can implement today to boost adoption and ROI.</p>
<p>The post <a href="https://hawkridgesys.com/blog/maximize-adoption-of-automation-ai-in-daily-workflows-5-things-manufacturers-can-do-now">Maximize Adoption of Automation &#038; AI in Daily Workflows: 5 Things Manufacturers Can Do NOW</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
]]></description>
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<p>Headlines about automation and AI in manufacturing make it sound like every shop floor is already a fully autonomous, AI-driven wonderland, or worse — AI is coming for your job today.</p>

<p>Neither of these accurately reflects what’s actually happening.</p>

<p>We wanted to find out:</p>

<p>What do people on the manufacturing and engineering front lines actually think and feel about AI and automation?</p>

<p>We sat down with three of our subject-matter experts — David Kelly (DriveWorks Specialist), Doug Maatman (CAM Specialist), and Chris Miller (PDM / Data Enterprise Support Manager) — and combined their hard-won lessons from real implementations with the latest on automation and AI in SOLIDWORKS and the <strong>3D</strong>EXPERIENCE platform.</p>

<p>Here are the five things any manufacturer can act on right now:</p>
<h2><span style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';">1. Start Small. Solve One Problem Really, Really Well</span></h2>

<p>The single most common reason automation projects stall or fail? Scope creep. Trying to automate too much, too soon, almost always erodes trust before the project can deliver its first win.</p>

<p>&#8220;Start small. Pick one problem and solve it really well.&#8221; — Doug Maatman</p>

<p>Pick a high-frequency, repetitive task — quoting, drawing creation, hardware mates, post-processor edits — and ship a minimum-viable automation. With a tight scope, our team consistently sees meaningful ROI in 1–4 months for CAM workflows and 3–4 months for a typical DriveWorks implementation. The phased approach is the cheat code: prove value fast, then expand.</p>
<h2><span style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';">2. Automate The Workflows That Already Work — Not the Disasters</span></h2>

<p>Counterintuitive, but it&#8217;s the pattern we see again and again: the best ROI comes from well-understood, &#8220;good enough&#8221; workflows — not the broken ones.</p>

<p>&#8220;Automating an inefficient process doesn&#8217;t fix it — it scales the problem.&#8221; — Doug Maatman</p>

<p>Before you automate, redesign or fully document the workflow. Lean processes are predictable, which makes them automatable. Disasters are unpredictable, which makes them automation traps. Tools like <a href="https://hawkridgesys.com/camworks">CAMWorks</a> and <a href="https://hawkridgesys.com/driveworks">DriveWorks</a> work best when they&#8217;re capturing rules and patterns that humans-in-the-loop have already validated.</p>
<h2><span style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';">3. Build Trust from Day One with Visibility and Transparency</span></h2>

<p>Automation only creates value if the team trusts it. The biggest predictor of long-term adoption isn&#8217;t the technology — it&#8217;s whether end users can see what the automation is doing.</p>

<p>&#8220;Automation only creates value if people trust that it behaves as expected.&#8221; — David Kelly</p>

<p>Bake transparency in from the start: preview runs, dashboards, notifications, and clear communication. Pair that with rigorous validation and regression testing — Kelly calls testing &#8220;non-negotiable&#8221; — and you remove the two things that most often kill an automation rollout. As Chris Miller puts it, &#8220;Start small — grow big.&#8221;</p>
<h2><span style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';">4. Use AI As a Companion — And Start Adopting the Agentic Tools That Are Already Shipping</span></h2>

<p>This is where the conversation has shifted most dramatically in the past year. For most small-to-mid-size shops, the idea of AI as a magical autonomous engineer is still hype. But practical, productive AI tools are already inside the software you use every day are not hype, and neither is the next wave of agentic AI. They’re both…kind of a big deal.</p>

<h2>Where AI Is Delivering Real Value Right Now</h2>

<p>In day-to-day engineering work, AI is most useful as a companion. Our engineers use general-purpose (but enterprise-grade tier) LLMs for things like:</p>

<ul>
<li>Interpreting documentation and standards</li>
<li>Diagnosing errors and unexpected system behavior</li>
<li>Drafting technical writing, emails, and clear communications</li>
<li>Helping write and explain code</li>
<li>Generating quick renderings and ideation visuals (e.g., a recent prosthetic-leg cover workflow <a href="https://hawkridgesys.com/blog/aura-ai-solidworks-according-to-engineers">combined ChatGPT renderings with xDesign and xShape for organic surfacing</a>)</li>
</ul>
<p><span style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';"><strong>Best practice:</strong> Use paid / enterprise versions of general-purpose LLMs whenever proprietary data is involved to protect your IP and follow company guidelines.</span></p>
<h2>Meet AURA — Your In-app SOLIDWORKS AI Assistant</h2>
<p><a href="https://hawkridgesys.com/blog/beyond-the-hype-whats-new-with-ai-in-design">AURA</a> is the conversational AI assistant developed by Dassault Systèmes and built directly into SOLIDWORKS and the broader <strong>3D</strong>EXPERIENCE platform. It&#8217;s available to all <strong>3D</strong>EXPERIENCE commercial users through the 3DSwym app.</p>
<p></p>

<p>What makes AURA different from a general purpose/public LLM is exactly what makes it trustworthy for engineering work:</p>

<ul>
<li><strong>Narrow, trusted sources only.</strong> AURA draws from Dassault Systèmes documentation, the 3DSwym community, and Dassault Systèmes Direct. It does not crawl the open web — no Reddit, no Wikipedia, no random forum hallucinations.</li>
<li><strong>Every answer cites its sources</strong>. AURA ends each reply with a &#8220;Sources&#8221; line linking to the exact documentation pages or community threads it used. You can audit, verify, and dive deeper.</li>
<li><strong>Built for data privacy.</strong> AURA does not access personal or user-specific data. Your interactions stay confidential.</li>
<li><strong>It&#8217;s a help-me button for the whole Dassault Systèmes stack.</strong> Works across SOLIDWORKS, CATIA, ENOVIA, and <strong>3D</strong>EXPERIENCE.</li>
</ul>
<p><strong style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';">How to Maximize your AURA (from our <a href="https://assets.hawkridgesys.com/m/72be62ea464d6d24/original/hawk-ridge-AURA-best-practices-guide-1.pdf">AURA Best Practices Guide</a>):</strong></p>
<p></p>

<ol>
<li><strong>State your goal in one sentence</strong> — start with &#8220;I need to…&#8221;</li>
<li><strong>Add one line of context</strong> — what app you&#8217;re in, whether you&#8217;re in Part / Assembly / Drawing mode, and the geometry involved</li>
<li><strong>Ask for what you want back</strong> — step-by-step instructions, multiple approaches, or a pitfall check</li>
</ol>
<p></p>

<p><strong>+Pair AURA with the other AI and &#8220;AI-adjacent&#8221; features already shipping in SOLIDWORKS:</strong></p>

<ul>
<li><strong>Mate Assistance / Automatic Hardware Mates</strong> — AI intelligently detects hole patterns and applies the correct mates without pre-defined references</li>
<li><strong>Automatic Drawings (Beta, requires Cloud Services)</strong> — generates orthographic views, dimensions, hole callouts, and annotations automatically. Not perfect yet, but excellent for batch-starting hundreds of drawings</li>
<li><strong>Command Predictor</strong> — uses machine learning to anticipate your next command based on your design patterns</li>
<li><strong>Selective Filtering</strong> — preview a large assembly in a browser, then open only the components you actually need (a huge time-saver on factory-layout-scale assemblies)</li>
<li><strong>Topology Optimization in SOLIDWORKS Simulation</strong> — AI-adjacent geometry generation that informs your final design</li>
</ul>

<h2>And Now, The Agentic Leap: LEO</h2>

<p>At <a href="https://hawkridgesys.com/blog/3dx-world-solidworks-ai"><strong>3D</strong>EXPERIENCE World 2026</a>, Dassault Systèmes unveiled LEO — the true engineer&#8217;s agentic AI assistant. Where AURA tells you how to do something, LEO actually does it. As SOLIDWORKS CEO Manish Kumar put it: &#8220;AI is the multiplier. You are the value.&#8221;</p>

<p>LEO is physics-aware, standards-aware, and built on <a href="https://hawkridgesys.com/blog/3dx-world-solidworks-ai">Dassault&#8217;s partnership with NVIDIA for &#8220;physical AI</a>&#8221; — meaning it reasons with the laws of physics and causality, not just pattern-matching on text. Real capabilities being released today:</p>

<ul>
<li>Reverse engineer a BREP body or 2D drawing into a full parametric model</li>
<li>Generate a manufacturable part from a sketch input</li>
<li>Produce clean, standard-compliant drawings by filtering through title blocks and identifying dimensions automatically</li>
<li>Set up SIMULIA Abaqus FEA simulations from a simple prompt — or trigger them automatically when a design changes</li>
<li>Predict simulation results using surrogate models trained on prior validated cases, giving early insight without waiting for a full solver run</li>
<li>Flag stress concentrations and likely failure points before you ever run an analysis</li>
<li>Create issues and change actions in <strong>3D</strong>EXPERIENCE to streamline approvals</li>
</ul>
<p><span style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';">The demo that stopped the room: Kumar typed a single prompt — &#8220;I need to design a SOLIDWORKS model for a steel structure frame to support a water tank… considering all types of load situations including load due to winds in Massachusetts, USA.&#8221; LEO returned a complete assembly with 3D sketches, Structure System features, a Linear Static simulation, and a full report on weight, height, footprint, and Factor of Safety.</span></p>
<p></p>
<p></p>
<p></p>

<p><strong>Total processing time:</strong> under 5 minutes.</p>

<p>LEO&#8217;s assembly structure creation and the automatic BREP-to-features conversion in SOLIDWORKS xDesign are already shipping in SOLIDWORKS 2026 SP1, accessible from the SOLIDWORKS Labs tab in the Task Pane. If you&#8217;ve installed the latest SP1, you can start using them today.</p>

<h2>What To Do This Quarter:</h2>

<ul>
<li><strong>Turn on AURA for your engineering team</strong> and standardize the &#8220;I need to… / one line of context / ask for steps&#8221; prompting pattern</li>
<li><strong>Pilot LEO in SOLIDWORKS Labs</strong> on a low-risk reverse-engineering task or a parametric model from sketch</li>
<li><strong>Stand up an internal AI working group</strong> (as many manufacturers are now doing) to identify validated use cases and train your team on prompt engineering, output validation, and IP-safe LLM usage</li>
</ul>
<p></p>
<h2><span style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';">5. Codify Your Experts&#8217; Knowledge Before It Walks Out the Door</span></h2>

<p>Talent shortages are accelerating automation adoption — and for good reason. Retiring machinists and senior engineers take institutional knowledge with them. Newer hires often don&#8217;t have deep CAM or CAD expertise yet.</p>

<p>The play here is twofold:</p>

<p>Lower the skill floor with rules-based automation. DriveWorks captures design logic for standard and configured products, letting non-engineers (or even customers, via online configurators) generate compliant designs. CAMWorks captures experienced machinists&#8217; knowledge in Technology Database rules so newer programmers can produce consistent, optimized toolpaths.</p>

<p>Raise the ceiling with AI-augmented tooling. AURA, LEO, and enterprise LLMs let your senior team move faster on the high-judgment work — innovation, optimization, truly custom designs — while the repetitive work runs itself.</p>

<p>&#8220;Standardized products are being automated, reducing resource requirements for simple work so we can increase focus on complex and new product design.&#8221; — Chris Miller</p>

<p>One of our clients started with a single standardized DriveWorks product, hit ROI in a couple of months, and has since expanded automation across multiple product lines — shifting their engineering focus almost entirely to new and complex designs.</p>

<h2>Key Takeaways for Manufacturers</h2>

<p>&#8220;Manufacturers don&#8217;t need more technology; they need a clear vision for how automation, AI, and people work together.&#8221; — David Kelly</p>

<p>Start with one well-understood problem. Build trust through transparency. Treat AI — including agentic tools like LEO — as a multiplier on the people you already have. And capture the expertise of your senior team before it&#8217;s gone.</p>

<p>The manufacturers who win in 2026 won&#8217;t be the ones with the biggest tech budgets. They&#8217;ll be the ones with the discipline to start small, the curiosity to adopt agentic AI early, and the focus to keep their people at the center.</p>

<h2>Next Steps</h2>

<p>Whether you&#8217;re scoping your first automation project, evaluating AURA and LEO for your engineering team, or need to assess AI and workflow automation readiness, our experts can help you build a practical, phased plan. Here’s how you get started: <a href="https://hawkridgesys.com/contact-us">Connect with a Hawk Ridge Systems engineer.</a></p>
<p><a href="https://hawkridgesys.com/hot-takes-expert-insights-on-future-of-automation-manufacturing"><img fetchpriority="high" decoding="async" class="aligncenter size-full wp-image-68263" src="https://hawkridgesys.com/wp-content/uploads/hawk-ridge-hot-takes-blog-download-graphic.jpg" alt="" width="1024" height="427" srcset="https://hawkridgesys.com/wp-content/uploads/hawk-ridge-hot-takes-blog-download-graphic.jpg 1024w, https://hawkridgesys.com/wp-content/uploads/hawk-ridge-hot-takes-blog-download-graphic-300x125.jpg 300w, https://hawkridgesys.com/wp-content/uploads/hawk-ridge-hot-takes-blog-download-graphic-768x320.jpg 768w" sizes="(max-width: 1024px) 100vw, 1024px" /> </a></p>
<p> </p>

<p> </p>

<p aria-level="2"><b><span data-contrast="none">Sources</span></b><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;134245418&quot;:true,&quot;134245529&quot;:true,&quot;335559738&quot;:299,&quot;335559739&quot;:299}"> </span></p>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="9" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559683&quot;:0,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="1" data-aria-level="1">Expert Insights on Automation – <a href="https://hawkridgesys.com/hot-takes-expert-insights-on-future-of-automation-manufacturing">Hot Takes from Hawk Ridge Systems, Vol. I</a> (2026) — David Kelly, Doug Maatman, Chris Miller </li>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="9" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559683&quot;:0,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="1" data-aria-level="1"><a href="https://assets.hawkridgesys.com/m/72be62ea464d6d24/original/hawk-ridge-AURA-best-practices-guide-1.pdf?utm_medium=web&amp;utm_source=other&amp;utm_campaign=2025-q4-sw-ebook-aura-ai-best-practices-guide-2913&amp;utm_term=auraaiguidebeyondhypeblog&amp;_gl=1*1m02jxz*_gcl_aw*R0NMLjE3NzkyMTEwODMuQ2owS0NRandsTERRQmhEakFSSXNBUGxJZWZHa3ZCa0FTMi15azl0dkdoNWp5RU5QTzMzOGxLQ19iTW9iYndFek8zZkFfZ2FBd0RVNGd6b2FBaGRQRUFMd193Y0I.*_gcl_au*MjM5MjQ1OTc3LjE3NzQzOTM0MDUuMTQ4MjgzNDA0MS4xNzc4MjQ5ODY5LjE3NzgyNDk4Njk.">AURA Best Practices Guide</a> — Scott Woods, Hawk Ridge Systems </li>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="9" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559683&quot;:0,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="1" data-aria-level="1"><a href="https://hawkridgesys.com/blog/beyond-the-hype-whats-new-with-ai-in-design">Beyond the Hype: What&#8217;s New with AI in Design</a> — Scott Woods, November 2025 </li>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="9" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559683&quot;:0,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="1" data-aria-level="1"><a href="https://hawkridgesys.com/blog/what-is-here-today-ai-in-solidworks-cad-3dexperience">What&#8217;s Here Today: The AI Buzz in SOLIDWORKS CAD &amp; 3DEXPERIENCE</a> — Scott Woods, August 2025 </li>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="9" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559683&quot;:0,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="1" data-aria-level="1"><a href="https://hawkridgesys.com/blog/aura-ai-solidworks-according-to-engineers">How AI Fits into the SOLIDWORKS Workflow: An Engineer&#8217;s Practical Guide</a> — Hawk Ridge Systems, December 2025 </li>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="9" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559683&quot;:0,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="1" data-aria-level="1"><a href="https://hawkridgesys.com/blog/3dx-world-solidworks-ai">3DEXPERIENCE World 2026: SOLIDWORKS Goes All-in on AI</a> — Damon Tordini, February 2026 </li>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="9" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559683&quot;:0,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="1" data-aria-level="1"><a href="https://hawkridgesys.com/checklist-future-proof-engineering-manufacturing">Future-Proof Your Engineering &amp; Manufacturing Workforce Checklist</a> — Hawk Ridge Systems </li>
</ul>
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		<p>The post <a href="https://hawkridgesys.com/blog/maximize-adoption-of-automation-ai-in-daily-workflows-5-things-manufacturers-can-do-now">Maximize Adoption of Automation &#038; AI in Daily Workflows: 5 Things Manufacturers Can Do NOW</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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		<title>Automation: The Key to Combating the Manufacturing Labor Shortage</title>
		<link>https://hawkridgesys.com/blog/automation-key-to-combating-manufacturing-labor-shortage</link>
					<comments>https://hawkridgesys.com/blog/automation-key-to-combating-manufacturing-labor-shortage#respond</comments>
		
		<dc:creator><![CDATA[Marketing Team]]></dc:creator>
		<pubDate>Tue, 19 May 2026 19:33:54 +0000</pubDate>
				<category><![CDATA[Manufacturing]]></category>
		<guid isPermaLink="false">https://hawkridgesys.com/?p=68216</guid>

					<description><![CDATA[<p>Automation is emerging as the most effective solution to the growing manufacturing labor shortage. Instead of just trying to hire more people, smart manufacturers are using automated manufacturing processes and engineering workflow automation to boost productivity, reduce repetitive manual work, and allow their teams to focus on higher-value tasks. Discover how tools like DriveWorks, CAMWorks, and DELMIA are helping companies overcome skilled labor shortages and build more efficient operations in 2026.</p>
<p>The post <a href="https://hawkridgesys.com/blog/automation-key-to-combating-manufacturing-labor-shortage">Automation: The Key to Combating the Manufacturing Labor Shortage</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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<p>The manufacturing industry is facing one of its toughest challenges in decades. Skilled labor shortages and a wave of employee retirements are forcing companies to rethink how they operate. Traditional hiring strategies simply cannot keep pace with current demand.</p>

<p>Fortunately, automation has emerged as an effective solution, not by replacing people, but by acting as a powerful workforce multiplier through smarter automations and workflow engineering.</p>

<p>Let’s investigate the situation as it stands today.</p>

<h2 id="h-the-state-of-the-labor-market-in-2026" class="wp-block-heading">The State of the Labor Market in 2026</h2>

<p>Manufacturing is experiencing a perfect storm:</p>

<ul>
<li>Millions of experienced workers are retiring</li>
<li>Younger generations are not entering trade careers at the same rate</li>
<li>Persistent skill gaps exist in CNC programming, engineering, and advanced manufacturing roles</li>
</ul>
<p><span style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';">Even with aggressive recruiting, many companies struggle to fill open positions. The result? Delayed production, missed deadlines, reduced output, and increased overtime costs.</span></p>

<p>Deciding to simply hire more people is no longer a viable strategy.</p>

<h2 id="h-why-automate-manual-processes-in-manufacturing" class="wp-block-heading">Why Automate Manual Processes in Manufacturing?</h2>

<p>One of the questions some manufacturers ask is why they should automate manual processes in the first place.</p>

<p>The answer is simple: repetitive work limits productivity, increases burnout, and creates inefficiencies across the manufacturing workflow process. Modern engineering workflow automation allows manufacturers to streamline operations while enabling employees to focus on higher-value work.</p>

<p>Plus automation can play a key role in addressing the labor shortage.</p>

<p>Despite fears to the contrary, modern automation is not about eliminating jobs. It allows companies to use human capabilities where they make the most sense.</p>

<p>Instead of asking workers to perform repetitive, physically demanding, or low-value tasks, smart automation tools take over the monotonous work so employees can focus on higher-value activities that require judgment, creativity, and problem-solving.</p>

<h2 id="h-automated-manufacturing-processes-driving-efficiency" class="wp-block-heading">Automated Manufacturing Processes Driving Efficiency</h2>

<p>Key technologies leading this shift include:</p>

<ul>
<li><a href="https://hawkridgesys.com/blog/getting-products-ready-with-driveworks-pro-3d-cpq-configurator">DriveWorks</a> – Automates product configuration, design and drawing generation, and quote creation</li>
<li><a href="https://hawkridgesys.com/blog/high-precision-manufacturing-at-marples-gears-with-cad-cam">CAMWorks</a> – Automates CNC programming and toolpath creation</li>
<li><a href="https://hawkridgesys.com/how-to-use-delmia-to-optimize-manufacturing-operations">DELMIA</a> – Optimizes factory scheduling, resource allocation, and production flow</li>
<li><a href="https://hawkridgesys.com/blog/aura-ai-solidworks-according-to-engineers">AI-powered tools</a> – Assist with design optimization, quality inspection, and predictive maintenance</li>
</ul>
<p><span style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';">By handling rote tasks, these automated manufacturing processes allow manufacturers to produce more with the same (or fewer) people, while simultaneously reducing errors and improving employee satisfaction.</span></p>

<h2 id="h-engineering-workflow-automation-in-the-real-world" class="wp-block-heading">Engineering Workflow Automation in the Real World</h2>

<p>Those same technologies produce efficiencies that cannot be met with a traditional workforce.</p>

<h3>Automated Design Configuration</h3>

<p>Companies that offer custom or configurable products no longer need engineers to manually redraw models for every variation. DriveWorks captures design rules once and automatically generates accurate models, drawings, and BOMs, freeing engineers to focus on innovation and complex custom work.</p>

<p>This is one of the clearest examples of the benefits of automating a manual process and reducing repetitive engineering work while improving consistency and speed.</p>

<h3>CAM Automation</h3>

<p>Programming CNC machines has traditionally been a major bottleneck requiring highly skilled programmers. With <a href="https://hawkridgesys.com/camworks">CAMWorks</a>, feature recognition and rules-based machining strategies dramatically reduce programming time, allowing one programmer to support multiple machines and more complex jobs.</p>

<p>For manufacturers exploring how to automate manufacturing processes, CAM automation is often one of the fastest ways to improve throughput and reduce dependency on skilled labor.</p>

<h3>Factory Flow Optimization</h3>

<p>Today, the same workforce can achieve significantly higher throughput without additional headcount. <a href="https://hawkridgesys.com/3dexperience-delmia">DELMIA’s factory simulation tools</a> optimize production sequences, reduce idle time, and minimize bottlenecks.</p>

<p>These types of automations and workflow engineering strategies help manufacturers create more agile and more efficient operations.</p>

<h2 id="h-the-cost-benefits-of-automating-workflows" class="wp-block-heading">The Cost Benefits of Automating Workflows</h2>

<p>Manufacturers adopting automation often discover benefits that go beyond labor savings.</p>

<p>The cost benefits of automating workflows can include:</p>

<ul>
<li>Faster production cycles</li>
<li>Improved machine utilization</li>
<li>Fewer production errors and scrap</li>
<li>Better schedule predictability</li>
<li>Increased employee productivity</li>
</ul>
<p><span style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';">Automation also creates more scalable operations, allowing manufacturers to grow output without increasing labor costs at the same rate.</span></p>
<h2>Upskilling Through Technology</h2>
<p>Automation can also be used to elevate a workforce.</p>
<p></p>
<p></p>

<p>As repetitive tasks are automated, workers can transition into new, more valuable roles:</p>

<ul>
<li>Operators become automation technicians</li>
<li>Programmers become process optimizers</li>
<li>Engineers shift focus from routine documentation to strategic design</li>
</ul>
<p><span style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';">Modern technologies also include built-in instructions, simulation-based training, and intuitive dashboards that make upskilling faster and more effective. The result is a more engaged, capable, and future-ready workforce.</span></p>

<h2 id="h-the-cultural-shift-behind-successful-manufacturing-workflow-process-improvements" class="wp-block-heading">The Cultural Shift Behind Successful Manufacturing Workflow Process Improvements</h2>

<p>One of the biggest barriers to adopting automation is fear, the belief that automation means job loss.</p>

<p>Successful manufacturers address this head-on with strategic transparency:</p>

<ul>
<li>Clearly communicating that automation is being implemented to protect jobs and grow the business</li>
<li>Involving employees early in the process</li>
<li>Celebrating wins and sharing productivity gains with the team</li>
</ul>

<p>When employees see automation removing drudgery and giving them more time for meaningful work, resistance often turns into enthusiasm.</p>

<h2 id="h-conclusion" class="wp-block-heading">Conclusion</h2>

<p>Automation and AI are not replacing the manufacturing workforce — they are empowering it.</p>

<p>By reducing reliance on repetitive manual labor, optimizing workflows, and creating automated manufacturing processes, manufacturers can overcome labor shortages while building more resilient, productive, and competitive operations.</p>

<p>Ready to turn automation into your competitive advantage?</p>

<p><a href="https://hawkridgesys.com/contact-us">Contact Hawk Ridge Systems today</a> to discover how DriveWorks, CAMWorks, DELMIA, and other intelligent solutions can help your team do more with less — and build a stronger, more sustainable workforce for 2026 and beyond.</p>

<figure class="wp-block-image size-full"><a href="https://hawkridgesys.com/automate-accelerate-manufacturing-ops"><img decoding="async" width="1024" height="427" class="wp-image-68217" src="https://hawkridgesys.com/wp-content/uploads/hawk-ridge-accerlate-innovation-blog-download-graphic-1024x427-1.jpg" alt="" srcset="https://hawkridgesys.com/wp-content/uploads/hawk-ridge-accerlate-innovation-blog-download-graphic-1024x427-1.jpg 1024w, https://hawkridgesys.com/wp-content/uploads/hawk-ridge-accerlate-innovation-blog-download-graphic-1024x427-1-300x125.jpg 300w, https://hawkridgesys.com/wp-content/uploads/hawk-ridge-accerlate-innovation-blog-download-graphic-1024x427-1-768x320.jpg 768w" sizes="(max-width: 1024px) 100vw, 1024px" /></a></figure>

<h3 id="h-" class="wp-block-heading"> </h3>
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		<p>The post <a href="https://hawkridgesys.com/blog/automation-key-to-combating-manufacturing-labor-shortage">Automation: The Key to Combating the Manufacturing Labor Shortage</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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		<title>How Park Industries Masters Large-Part Machining with Eureka Simulation  </title>
		<link>https://hawkridgesys.com/blog/park-industries-eureka-simulation-large-part-machining</link>
					<comments>https://hawkridgesys.com/blog/park-industries-eureka-simulation-large-part-machining#respond</comments>
		
		<dc:creator><![CDATA[Marketing Team]]></dc:creator>
		<pubDate>Wed, 06 May 2026 15:36:43 +0000</pubDate>
				<category><![CDATA[Manufacturing]]></category>
		<guid isPermaLink="false">https://hawkridgesys.com/?p=67473</guid>

					<description><![CDATA[<p>Park Industries uses Eureka Simulation to achieve zero approach and collision surprises on massive portal mills up to 70 feet long. Learn how Senior CNC Programmer Doug Voight and Hawk Ridge Systems combined custom automation (A.C.E.), accurate G-code digital twins, and SOLIDWORKS + CAMWorks to dramatically reduce machine validation time and confidently produce large structural components. </p>
<p>The post <a href="https://hawkridgesys.com/blog/park-industries-eureka-simulation-large-part-machining">How Park Industries Masters Large-Part Machining with Eureka Simulation  </a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
]]></description>
										<content:encoded><![CDATA[
<p>Park Industries,&nbsp;the OEM behind some of the most advanced CNC saws, waterjets, and routers on the market&nbsp;shares how they use a unique combination of&nbsp;digital twins&nbsp;with&nbsp;<a href="https://hawkridgesys.com/eureka" target="_blank" rel="noreferrer noopener">Eureka</a>,&nbsp;custom A.C.E. automation, and Hawk Ridge Systems’&nbsp;<a href="https://hawkridgesys.com/solidworks" target="_blank" rel="noreferrer noopener">SOLIDWORKS</a>&nbsp;+&nbsp;<a href="https://hawkridgesys.com/camworks" target="_blank" rel="noreferrer noopener">CAMWorks</a>&nbsp;expertise&nbsp;to save days of validation time while protecting multimillion-dollar equipment.&nbsp;</p>



<p>“We view ourselves as consultants and subject matter experts first. The equipment is the means to the solution, but it is not the only solution,” said&nbsp;Doug&nbsp;Voight, Senior CNC Programmer at Park Industries.&nbsp;</p>



<p>Read&nbsp;<a href="https://hawkridgesys.com/blog/ask-a-programmer-doug-voight-cnc-innovations" target="_blank" rel="noreferrer noopener">Doug’s full interview</a>.&nbsp;&nbsp;</p>



<h2 class="wp-block-heading" id="h-about-park-industries-nbsp">About Park Industries&nbsp;</h2>



<figure class="wp-block-image size-large"><img decoding="async" width="1024" height="578" src="https://hawkridgesys.com/wp-content/uploads/team-park-industries-shop-floor-1024x578.png" alt="Meet the team at Park Industries" class="wp-image-67475" srcset="https://hawkridgesys.com/wp-content/uploads/team-park-industries-shop-floor-1024x578.png 1024w, https://hawkridgesys.com/wp-content/uploads/team-park-industries-shop-floor-300x169.png 300w, https://hawkridgesys.com/wp-content/uploads/team-park-industries-shop-floor-768x434.png 768w, https://hawkridgesys.com/wp-content/uploads/team-park-industries-shop-floor-1536x867.png 1536w, https://hawkridgesys.com/wp-content/uploads/team-park-industries-shop-floor-1320x745.png 1320w, https://hawkridgesys.com/wp-content/uploads/team-park-industries-shop-floor-1200x677.png 1200w, https://hawkridgesys.com/wp-content/uploads/team-park-industries-shop-floor.png 2030w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<p>Founded more than 70 years ago, <a href="https://www.parkindustries.com/" target="_blank" rel="noreferrer noopener">Park Industries</a> serves the stoneworking industry with advanced CNC saws, splitters, routers, and waterjet systems. Known for its consultative approach and custom automation solutions, Park Industries combines robust machinery with intelligent software and automation to deliver productivity and precision for its customers. The company is focused on long-term relationships and customized automation solutions tailored to each customer’s unique operation. </p>



<p>See the <a href="https://www.youtube.com/@ParkindustriesUSA" type="link" id="https://www.youtube.com/@ParkindustriesUSA">shop floor and machines at Park Industries.</a> </p>



<h2 class="wp-block-heading" id="h-the-challenge-turning-high-risk-large-part-machining-into-a-predictable-process-nbsp">The Challenge: Turning High-Risk Large-Part Machining into a Predictable Process&nbsp;</h2>



<p>Park manufactures large structural components for its stone cutting systems, including machine bases, bridges, and weldments that can measure up to 22 feet long. These parts are machined on multimillion-dollar portal milling systems that can span as much as 70 feet of travel.&nbsp;</p>



<p>“When you are dealing with machines of this scale, an oops is not a bad day, it&nbsp;is a bad quarter,” explained Voight.&nbsp;</p>



<p>Prior to advanced simulation, the team faced excessive time validating approach and clearance moves at the machine, soft limit issues with large parts consuming the full travel range, limited visibility into the true machine path while programming, and challenges&nbsp;validating&nbsp;complex probing routines offline.&nbsp;</p>



<figure class="wp-block-image size-full"><img loading="lazy" decoding="async" width="936" height="516" src="https://hawkridgesys.com/wp-content/uploads/image-29.png" alt="" class="wp-image-67474" srcset="https://hawkridgesys.com/wp-content/uploads/image-29.png 936w, https://hawkridgesys.com/wp-content/uploads/image-29-300x165.png 300w, https://hawkridgesys.com/wp-content/uploads/image-29-768x423.png 768w" sizes="(max-width: 936px) 100vw, 936px" /></figure>



<h2 class="wp-block-heading" id="h-the-solution-nbsp-building-a-smarter-automation-system-with-a-c-e-and-eureka-digital-twins-nbsp">The Solution:&nbsp;Building a Smarter Automation System with A.C.E. and Eureka Digital Twins&nbsp;</h2>



<p>Two years ago, during the acquisition of a new traveling column portal mill, Park&nbsp;initiated&nbsp;a complete overhaul of its G-code structure and machine automation strategy. Voight developed the A.C.E. (Adaptive Cutting Environment) system — a structured programming architecture that includes unified probing language across all Fanuc-controlled portal mills, automated restart logic, tool life monitoring, and dynamic part processing capabilities.&nbsp;</p>



<p>By building&nbsp;accurate&nbsp;digital twins of its large, highly customized portal mills inside&nbsp;<a href="https://hawkridgesys.com/eureka" target="_blank" rel="noreferrer noopener">Eureka</a>&nbsp;Simulation, Park transformed its validation process. The team can now fully&nbsp;validate&nbsp;entire programs, including complex probing routines and custom macro logic, offline before they ever reach the machine.&nbsp;</p>



<p>Park also&nbsp;leverages&nbsp;<a href="https://hawkridgesys.com/solidworks" target="_blank" rel="noreferrer noopener">SOLIDWORKS</a>&nbsp;and&nbsp;<a href="https://hawkridgesys.com/camworks" target="_blank" rel="noreferrer noopener">CAMWorks</a>, supported by its long-term partner Hawk Ridge Systems, for design and CAM programming that integrates seamlessly with their custom automation architecture.&nbsp;</p>



<h2 class="wp-block-heading" id="h-the-results-cutting-machine-validation-time-from-days-to-hours-nbsp">The Results: Cutting Machine Validation Time from Days to Hours&nbsp;</h2>



<p>With Eureka Simulation in place, Park now experiences zero approach or collision surprises when running&nbsp;new programs.&nbsp;&nbsp;</p>



<p><strong>Key benefits include:</strong>&nbsp;</p>



<ul class="wp-block-list">
<li>Elimination of one to two days of physical machine validation per complex job&nbsp;&nbsp;</li>
</ul>



<ul class="wp-block-list">
<li>Confident validation of advanced probing and arithmetic routines&nbsp;&nbsp;</li>
</ul>



<ul class="wp-block-list">
<li>Verified working envelope fit before long machining cycles begin&nbsp;&nbsp;</li>
</ul>



<ul class="wp-block-list">
<li>Improved rigidity through optimized quill length&nbsp;validated&nbsp;in simulation&nbsp;</li>
</ul>



<p>“I would not have dared attempt some of this logic without Eureka,” said Voight. “The iteration time in the physical world would have tied the machine up for one to two days just to build the offsetting logic.”&nbsp;</p>



<h2 class="wp-block-heading" id="h-how-nbsp-hawk-ridge-systems-nbsp-helped-park-industries-nbsp">How&nbsp;Hawk Ridge Systems&nbsp;Helped Park Industries&nbsp;</h2>



<p>Hawk Ridge Systems has played a critical role in this transformation, providing advanced portal milling post-processor development, custom G-code formatting aligned to Park’s structured automation architecture, and ongoing&nbsp;<a href="https://hawkridgesys.com/technical-support" target="_blank" rel="noreferrer noopener">technical support</a>&nbsp;as Park continues to push deeper into macro-based programming and adaptive workflows.&nbsp;</p>



<p>This collaboration&nbsp;demonstrates&nbsp;how Park Industries combines consultative&nbsp;expertise, custom automation, and&nbsp;accurate&nbsp;G-code simulation to deliver high-performance solutions while protecting its significant capital equipment investment.&nbsp;</p>



<p></p>
<p>The post <a href="https://hawkridgesys.com/blog/park-industries-eureka-simulation-large-part-machining">How Park Industries Masters Large-Part Machining with Eureka Simulation  </a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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		<title>Meet the CNC Programmer Powering the Machines at Park Industries</title>
		<link>https://hawkridgesys.com/blog/ask-a-programmer-doug-voight-cnc-innovations</link>
					<comments>https://hawkridgesys.com/blog/ask-a-programmer-doug-voight-cnc-innovations#respond</comments>
		
		<dc:creator><![CDATA[Emily Williams]]></dc:creator>
		<pubDate>Mon, 20 Apr 2026 15:52:04 +0000</pubDate>
				<category><![CDATA[News & Community]]></category>
		<guid isPermaLink="false">https://hawkridgesys.com/?p=58766</guid>

					<description><![CDATA[<p>We sat down with Doug Voight, Senior CNC Programmer at Park Industries — the OEM behind some of the most advanced CNC saws, waterjets, and routers on the market. From launching complex 10-axis mill-turn machines to inventing a magnetic chip-removal tool and exploring agentic AI for CAMWorks, Doug brings 13 years of hands-on expertise and infectious passion for smarter manufacturing.<br />
Get ready for candid stories, practical tips, and real talk on the future of US manufacturing, CNC programming, and why machine control manuals might be the most underrated book an engineer can read.</p>
<p>The post <a href="https://hawkridgesys.com/blog/ask-a-programmer-doug-voight-cnc-innovations">Meet the CNC Programmer Powering the Machines at Park Industries</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
]]></description>
										<content:encoded><![CDATA[		<div data-elementor-type="wp-post" data-elementor-id="58766" class="elementor elementor-58766" data-elementor-settings="{&quot;element_pack_global_tooltip_width&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;element_pack_global_tooltip_width_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;element_pack_global_tooltip_width_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;element_pack_global_tooltip_padding&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;top&quot;:&quot;&quot;,&quot;right&quot;:&quot;&quot;,&quot;bottom&quot;:&quot;&quot;,&quot;left&quot;:&quot;&quot;,&quot;isLinked&quot;:true},&quot;element_pack_global_tooltip_padding_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;top&quot;:&quot;&quot;,&quot;right&quot;:&quot;&quot;,&quot;bottom&quot;:&quot;&quot;,&quot;left&quot;:&quot;&quot;,&quot;isLinked&quot;:true},&quot;element_pack_global_tooltip_padding_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;top&quot;:&quot;&quot;,&quot;right&quot;:&quot;&quot;,&quot;bottom&quot;:&quot;&quot;,&quot;left&quot;:&quot;&quot;,&quot;isLinked&quot;:true},&quot;element_pack_global_tooltip_border_radius&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;top&quot;:&quot;&quot;,&quot;right&quot;:&quot;&quot;,&quot;bottom&quot;:&quot;&quot;,&quot;left&quot;:&quot;&quot;,&quot;isLinked&quot;:true},&quot;element_pack_global_tooltip_border_radius_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;top&quot;:&quot;&quot;,&quot;right&quot;:&quot;&quot;,&quot;bottom&quot;:&quot;&quot;,&quot;left&quot;:&quot;&quot;,&quot;isLinked&quot;:true},&quot;element_pack_global_tooltip_border_radius_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;top&quot;:&quot;&quot;,&quot;right&quot;:&quot;&quot;,&quot;bottom&quot;:&quot;&quot;,&quot;left&quot;:&quot;&quot;,&quot;isLinked&quot;:true}}" data-elementor-post-type="post">
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<p>We sat down with Doug Voight, Senior CNC Programmer at Park Industries — the OEM behind some of the most advanced CNC saws, waterjets, and routers on the market. From launching complex 10-axis mill-turn <a href="https://www.parkindustries.com/blog/precision-starts-with-precision-inside-the-machine-thor-mill/">machines</a> to inventing a magnetic chip-removal tool and exploring agentic AI for CAMWorks, Doug brings 13 years of hands-on expertise and infectious passion for smarter manufacturing.</p>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" class="alignnone wp-image-58783 size-large" src="https://hawkridgesys.com/wp-content/uploads/doug-voight-sr-cnc-manager-park-industries-profile-576x1024.jpg" alt="" width="576" height="1024" srcset="https://hawkridgesys.com/wp-content/uploads/doug-voight-sr-cnc-manager-park-industries-profile-576x1024.jpg 576w, https://hawkridgesys.com/wp-content/uploads/doug-voight-sr-cnc-manager-park-industries-profile-169x300.jpg 169w, https://hawkridgesys.com/wp-content/uploads/doug-voight-sr-cnc-manager-park-industries-profile-768x1365.jpg 768w, https://hawkridgesys.com/wp-content/uploads/doug-voight-sr-cnc-manager-park-industries-profile-864x1536.jpg 864w, https://hawkridgesys.com/wp-content/uploads/doug-voight-sr-cnc-manager-park-industries-profile-scaled.jpg 1152w, https://hawkridgesys.com/wp-content/uploads/doug-voight-sr-cnc-manager-park-industries-profile-1320x2347.jpg 1320w, https://hawkridgesys.com/wp-content/uploads/doug-voight-sr-cnc-manager-park-industries-profile-1200x2133.jpg 1200w" sizes="(max-width: 576px) 100vw, 576px" /></figure>



<h2 id="h-how-d-you-get-into-engineering" class="wp-block-heading">How&#8217;d you get into engineering? </h2>



<p>As a young machinist, I noticed that machine controls and automation were very generic. I found myself constantly repeating information to the machines and thought that there must be a more sensible way to use them. I made it my mission to learn all aspects of CNC controls. </p>



<h2 id="h-what-s-an-actual-day-in-the-life-like-for-you" class="wp-block-heading">What&#8217;s an actual day in the life like for you? </h2>



<p>My days vary quite a bit, but generally, they go something like this:  </p>



<ul class="wp-block-list">
<li>Wish my wife and 3 kids a nice day. Smile because I&#8217;m blessed.  </li>
</ul>



<ul class="wp-block-list">
<li>Arrive at work, field a few operator questions and program updates.  </li>
</ul>



<ul class="wp-block-list">
<li>Work on some new function program, or perhaps some ladder updates as requested.  </li>
</ul>



<ul class="wp-block-list">
<li>Build probing routines for workpiece identification, inspection, etc.  </li>
</ul>



<ul class="wp-block-list">
<li>Fixture design for new products as needed.  </li>
</ul>



<ul class="wp-block-list">
<li>Add features to my growing library of Eureka simulators.  </li>
</ul>



<ul class="wp-block-list">
<li>Collaborate with other departments on internal projects.  </li>
</ul>



<ul class="wp-block-list">
<li>Improve/update programming tools. </li>
</ul>



<ul class="wp-block-list">
<li>Work with Park&#8217;s mechanical engineering staff on design to manufacture. </li>
</ul>



<h2 id="h-what-do-you-think-about-the-resurgence-of-us-manufacturing-what-more-do-you-think-could-be-done-to-encourage-manufacturing-in-the-us" class="wp-block-heading">What do you think about the resurgence of US manufacturing? What more do you think could be done to encourage manufacturing in the US? </h2>



<p>I welcome it. I think it&#8217;s long overdue. The supply chain vulnerabilities that exposed themselves during COVID were obvious well before 2020. I think it&#8217;s more important than ever for us to have domestic supply chains and energy streams. </p>



<p>As for encouraging more, that&#8217;s a difficult problem. We could talk about flexible automation, lights-out production, etc., but I believe American manufacturing will always be on the hind foot so long as its people are content to chase the bottom dollar without regard to the second and third order effects. Unless that changes, I fear this resurgence will fade with the memory of COVID. </p>



<p>So, how do we change the culture? </p>



<h2 id="h-how-often-are-you-using-llms-in-your-day-to-day-compared-to-two-years-ago" class="wp-block-heading">How often are you using LLMs in your day-to-day compared to two years ago? </h2>



<p>I am just beginning to use them on the daily. Two years ago, I&#8217;d never touched one. I am currently exploring agentic AI for my specific applications. I also have ideas for some killer API customizations in CAMWorks — I think AI could help me realize them. </p>



<h2 id="h-how-d-you-end-up-working-at-park-industries" class="wp-block-heading">How&#8217;d you end up working at Park Industries? </h2>



<p>I toured the shop as a young machinist and recognized the unique growth potential available. <a href="https://www.parkindustries.com/" target="_blank" rel="noreferrer noopener">Park is an OEM manufacturer</a> of CNC saws, waterjets and routers that handles all stages of production. I knew that getting a foot in the door would lead to many opportunities and cross-discipline exposure. </p>



<p>I took the job on the spot and I have yet to regret it, 13 years on. </p>
<p><strong>Get a sneak peak of <a href="https://www.youtube.com/embed/8aAru8K6Drg?si=bOWDHV-iPvWBrGIj">the shop floor and machines at Park Industries</a>.</strong></p>



<h2 id="h-what-are-you-working-on-the-most-these-days" class="wp-block-heading">What are you working on the most these days? </h2>



<p>Building programming tools, being technical support for the shop, and internal projects. </p>



<figure class="wp-block-image size-full"><img loading="lazy" decoding="async" width="936" height="847" class="wp-image-58772" src="https://hawkridgesys.com/wp-content/uploads/image-25.png" alt="" srcset="https://hawkridgesys.com/wp-content/uploads/image-25.png 936w, https://hawkridgesys.com/wp-content/uploads/image-25-300x271.png 300w, https://hawkridgesys.com/wp-content/uploads/image-25-768x695.png 768w" sizes="(max-width: 936px) 100vw, 936px" /></figure>



<figure class="wp-block-image size-full"><img loading="lazy" decoding="async" width="936" height="555" class="wp-image-58771" src="https://hawkridgesys.com/wp-content/uploads/image-24.png" alt="" srcset="https://hawkridgesys.com/wp-content/uploads/image-24.png 936w, https://hawkridgesys.com/wp-content/uploads/image-24-300x178.png 300w, https://hawkridgesys.com/wp-content/uploads/image-24-768x455.png 768w" sizes="(max-width: 936px) 100vw, 936px" /></figure>



<h2 id="h-what-s-the-most-fun-or-quirky-project-you-ve-ever-worked-on" class="wp-block-heading">What&#8217;s the most fun or quirky project you&#8217;ve ever worked on? </h2>



<p>Launching our 10-axis DMG NTX2500SZY. It was by far the most complex machine tool I&#8217;ve worked on, but it was a huge leap forward for us. We went from turret lathes with tailstocks to a two-channel, twin spindle mill-turn with 76 tools. At the time, it felt like we&#8217;d jumped out of a buggy and into a space shuttle. </p>



<p>We then added a bar feeder, and I developed a programming strategy that allows every workpiece program to be a main, sub or pass-through program. We can mix and match any number of programs on a given bar size, and the machine will switch parts to consume the bar down to a nub. It only stops to cue the operator to change the collet on the sub spindle as needed (they&#8217;re quick-change). </p>



<figure class="wp-block-image size-full"><img loading="lazy" decoding="async" width="936" height="433" class="wp-image-58768" src="https://hawkridgesys.com/wp-content/uploads/image-23.png" alt="" srcset="https://hawkridgesys.com/wp-content/uploads/image-23.png 936w, https://hawkridgesys.com/wp-content/uploads/image-23-300x139.png 300w, https://hawkridgesys.com/wp-content/uploads/image-23-768x355.png 768w" sizes="(max-width: 936px) 100vw, 936px" /></figure>



<h2 id="h-do-you-have-any-side-quests-or-pet-projects" class="wp-block-heading">Do you have any side quests or pet projects?  </h2>



<figure class="wp-block-image size-full"><img loading="lazy" decoding="async" width="936" height="432" class="wp-image-58773" src="https://hawkridgesys.com/wp-content/uploads/image-26.png" alt="" srcset="https://hawkridgesys.com/wp-content/uploads/image-26.png 936w, https://hawkridgesys.com/wp-content/uploads/image-26-300x138.png 300w, https://hawkridgesys.com/wp-content/uploads/image-26-768x354.png 768w" sizes="(max-width: 936px) 100vw, 936px" /></figure>



<ul class="wp-block-list">
<li>Last year I had a difficult problem of large, heavy chips getting trapped in some workpieces. Chip fans, air nozzles, coolant blasts, etc. were not moving the goods. I designed and built a magnetic device that uses the machine&#8217;s through-spindle air supply to drop the chips, and it mounts in a standard tool holder. I can &#8220;peck&#8221; the magnet in and out with a simple canned cycle until the part is clean enough to proceed with further machining. It&#8217;s reliable, albeit a little bit slow.  </li>
</ul>



<ul class="wp-block-list">
<li>Relearning Arduino IDE so that I can help my 10-year-old son take over the world with his 3D printer and imagination. </li>
</ul>



<h2 id="h-what-s-the-coolest-company-or-project-you-ve-worked-with-what-d-you-get-to-work-on-and-why-it-was-enjoyable" class="wp-block-heading">What&#8217;s the coolest company or project you&#8217;ve worked with? What&#8217;d you get to work on and why it was enjoyable? </h2>



<p>JOBS Spa of Italy. They have some incredible machine tools and installations in many impressive shops. They built two of our large mills. I was involved in the launches of both of these machines, working with JOBS to modify the systems to our liking and build custom features. </p>



<p>I&#8217;ve found their technicians to be smart, professional and open-minded and we&#8217;ve developed a great working relationship that continues to bring value to both parties. </p>



<p>I get much satisfaction seeing these machines run every day, knowing that the tools and methods I&#8217;ve developed enable daily success while reducing the operators&#8217; workload. </p>



<h2 id="h-what-book-should-every-engineer-read" class="wp-block-heading">What book should every engineer read? </h2>



<p>Your machine control manuals. You likely have untapped potential just sitting there, and you can realize gains without a CapEx. </p>



<h2 id="h-what-are-you-reading-watching-learning-playing-currently" class="wp-block-heading">What are you reading/watching/learning/playing currently?  </h2>



<ul class="wp-block-list">
<li><em>Where Eagles Dare</em> by Alistair MacLean  </li>
</ul>



<ul class="wp-block-list">
<li>Mark Felton&#8217;s YouTube channel, and <em>Air Crash Investigations</em> are my go-to shows.  </li>
</ul>



<ul class="wp-block-list">
<li>I regularly play Cribbage, Catan and Euchre  </li>
</ul>



<ul class="wp-block-list">
<li>Misadventures with Remote Control vehicles. </li>
</ul>



<h2 id="h-what-do-you-want-to-learn-next" class="wp-block-heading">What do you want to learn next? </h2>



<p>SolidWorks and CAMWorks API. </p>



<h2 id="h-favorite-engineering-or-dad-joke-or-meme" class="wp-block-heading">Favorite engineering or dad joke or meme? </h2>



<p>&#8220;Wow, a different error message… Finally, some progress!&#8221; </p>



<figure class="wp-block-image size-full"><img loading="lazy" decoding="async" width="936" height="564" class="wp-image-58774" src="https://hawkridgesys.com/wp-content/uploads/image-27.png" alt="" srcset="https://hawkridgesys.com/wp-content/uploads/image-27.png 936w, https://hawkridgesys.com/wp-content/uploads/image-27-300x181.png 300w, https://hawkridgesys.com/wp-content/uploads/image-27-768x463.png 768w" sizes="(max-width: 936px) 100vw, 936px" /></figure>



<h2 id="h-what-excites-you-about-the-future-of-engineering" class="wp-block-heading">What excites you about the future of engineering? </h2>



<p>I think AI is going to make integrating discrete systems into cohesive production streams much simpler. There will be a lower barrier to entry to incorporate vision systems, material handling, and finishing ops to your production streams. That should have everyone excited. </p>



<h2 id="h-advice-to-people-considering-engineering-as-a-career" class="wp-block-heading">Advice to people considering engineering as a career?</h2>



<p>AI is great, but it&#8217;s not a replacement for deep technical knowledge. It performs best when guided by an experienced and discerning voice. </p>



<h2 id="h-if-you-could-time-travel-to-any-point-in-engineering-history-and-contribute-to-a-famous-project-where-would-you-go-and-what-would-you-do-and-would-you-take-credit-or-prefer-to-go-unknown" class="wp-block-heading">If you could time-travel to any point in engineering history and contribute to a famous project, where would you go and what would you do? And would you take credit or prefer to go unknown? </h2>



<p>I would be James Watt&#8217;s shadow, there for the development of the steam engine. I would tell him, &#8220;The horsepower is a great unit of measure, but we need to talk about the Watt.&#8221; I would, however, remain anonymous. How does one eclipse the legacies of such men? </p>



<h2 id="h-what-s-the-one-engineering-problem-you-d-love-to-solve-but-it-feels-like-it-s-still-50-years-away-from-being-possible" class="wp-block-heading">What&#8217;s the one engineering problem you&#8217;d love to solve, but it feels like it&#8217;s still 50 years away from being possible? </h2>



<p>Holistic CAM programming. Something that&#8217;s smart enough to choose the longer tool holder because an adjacent feature is tall, or there&#8217;s another part on the machine that interferes with the chosen approach. It would have to consider everything, including the G-code sim, and alter the CAM setup in response. I don&#8217;t think there is any one software that does this, however with APIs and AI tools, a savvy user might be able to achieve some degree of this. </p>



<h2 id="h-what-s-the-most-absurd-engineering-failure-you-ve-ever-witnessed-or-heard-about" class="wp-block-heading">What&#8217;s the most absurd engineering failure you&#8217;ve ever witnessed or heard about? </h2>



<p>The 2007 collapse of the I-35W bridge in Minneapolis. That bridge started receiving deficient ratings in 1991, yet the extent of structural repair was drilling cracks. The real shock was discovering how much normalized deviance MNDOT and USDOT were apparently comfortable with. That bridge had a rating of 50/100 in its 2006 inspection. </p>
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		<p>The post <a href="https://hawkridgesys.com/blog/ask-a-programmer-doug-voight-cnc-innovations">Meet the CNC Programmer Powering the Machines at Park Industries</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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		<title>Manufacturing Automation Trends in 2026 </title>
		<link>https://hawkridgesys.com/blog/manufacturing-automation-trends</link>
					<comments>https://hawkridgesys.com/blog/manufacturing-automation-trends#respond</comments>
		
		<dc:creator><![CDATA[Marketing Team]]></dc:creator>
		<pubDate>Wed, 15 Apr 2026 15:24:03 +0000</pubDate>
				<category><![CDATA[Manufacturing]]></category>
		<guid isPermaLink="false">https://hawkridgesys.com/?p=58656</guid>

					<description><![CDATA[<p>Automation is no longer a future initiative; it’s a present-day imperative.  Labor shortages persist. Cost pressure continues. Customers expect faster delivery, higher quality, and greater customization. To tackle these, adoption of automation trends in manufacturing is accelerating across both design and production workflows.  The manufacturers who are succeeding aren’t just adding isolated tools. They’re connecting automation across the entire design-to-manufacturing (D2M) lifecycle.  Here’s what’s shaping U.S. manufacturing [&#8230;]</p>
<p>The post <a href="https://hawkridgesys.com/blog/manufacturing-automation-trends">Manufacturing Automation Trends in 2026 </a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
]]></description>
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				<div class="elementor-widget-container">
									
<p>Automation is no longer a future initiative; it’s a present-day imperative. </p>

<p>Labor shortages persist. Cost pressure continues. Customers expect faster delivery, higher quality, and greater customization. To tackle these, adoption of<strong> </strong>automation trends in manufacturing is accelerating across both design and production workflows. </p>
<p>The manufacturers who are succeeding aren’t just adding isolated tools. They’re connecting automation across the entire design-to-manufacturing (D2M) lifecycle. </p>

<p>Here’s what’s shaping U.S. manufacturing automation trends and the future of automation in 2026 — and where forward-thinking organizations are focusing next. </p>

<h2>Why Automation Is at a Tipping Point </h2>

<p>Automation has been part of manufacturing for decades. What’s different now is scale, integration, and urgency. </p>

<p>In the past, automation was often deployed in isolated pockets. Today, automation is no longer incremental. It’s systemic. Manufacturers are rethinking entire workflows, from initial design through final inspection, and connecting automation across departments rather than optimizing one step at a time. </p>

<p>Three major forces are driving adoption: </p>

<ul class="wp-block-list">
<li><strong>Labor gaps</strong> <br />Skilled machinists, programmers, and engineers remain in short supply. As experienced professionals retire and recruiting pipelines struggle to keep pace, manufacturers must capture knowledge in software and standardize processes to reduce dependency on manual expertise. </li>
</ul>

<ul class="wp-block-list">
<li><strong>Reshoring initiatives</strong> <br />Bringing production back to North America requires greater efficiency to remain competitive with global labor markets. To protect margins, domestic manufacturers must offset higher labor costs with smarter automation. </li>
</ul>

<ul class="wp-block-list">
<li><strong>Competitive pressure</strong> <br />OEMs expect faster iteration, more variants, tighter tolerances, and flawless execution. The ability to respond quickly — without sacrificing quality — has become a defining competitive differentiator. </li>
</ul>

<p>There’s also a growing expectation of data transparency and traceability. </p>

<p>“Today&#8217;s customers increasingly expect to see inside the process — they want real-time insight into when their orders will be ready, proof that compliance standards are being met, and hard data on how well things are performing,” says Doug Maatman, CSWE, Enterprise Senior Services Specialist at Hawk Ridge Systems. “Automation is what makes that level of transparency achievable, because it ties disparate systems together and replaces the fragmented, error-prone world of manual data management.” </p>

<p>Manufacturers can’t simply hire their way out of these challenges. They must automate strategically. Not just to reduce labor, but to increase agility, protect institutional knowledge, and create a robust, scalable operation. </p>

<h2>Trend #1: Design Automation Goes Mainstream </h2>

<p>Automation no longer starts on the shop floor. It starts in CAD. </p>

<p>In 2026, the design phase is recognized as the highest leverage point in the entire manufacturing lifecycle. Errors introduced early multiply downstream. Delays in engineering ripple into production. Forward-thinking manufacturers understand that if automation begins at the source, everything that follows becomes faster, cleaner, and more scalable. </p>

<h3>DriveWorks &amp; Configuration Automation<strong> </strong> </h3>

<p>Manufacturers dealing with “same but different” product variations are turning to configuration tools like <a href="https://hawkridgesys.com/driveworks" target="_blank" rel="noreferrer noopener">DriveWorks</a> to eliminate repetitive engineering work. </p>

<p>“Excessive manual work continues to consume valuable engineering capacity, slowing innovation, and limiting growth,” says David Kelly, CDWE, Enterprise Solutions Services Specialist at Hawk Ridge Systems. “They must be equipped with tools that eliminate errors and low-value work to enable them to solve more meaningful problems.” </p>

<p>So instead of manually adjusting: </p>

<ul class="wp-block-list">
<li>Dimensions </li>
</ul>

<ul class="wp-block-list">
<li>Drawings </li>
</ul>

<ul class="wp-block-list">
<li>Bills of materials </li>
</ul>

<ul class="wp-block-list">
<li>Manufacturing documentation </li>
</ul>

<p>Design rules are captured once and applied automatically across product variants. </p>

<p>This is critical in industries with high product variability such as automotive aftermarket, consumer products, custom machinery, and engineered-to-order environments. </p>

<p>“Automation tools like DriveWorks remove the repetitive workload that consumes engineering capacity, enabling highly skilled engineers to focus on custom solutions, product development, optimization, and other high-value initiatives,” says Kelly. </p>

<p>When design logic is embedded into automation tools, companies reduce dependency on tribal knowledge and eliminate bottlenecks tied to specific engineers. Kelly adds, “Companies can dramatically reduce manual effort while improving quality, consistency, and throughput.” </p>

<p>The result? Faster quoting. Fewer errors. More scalable customization. And just as importantly, a consistent, repeatable design process that supports growth without increasing headcount. </p>

<h3>AI in Design Automation </h3>

<p>AI-assisted modeling helps identify potential design conflicts, recommend manufacturable geometries, and accelerates early-stage concepting. What once required multiple iterations and manual refinement can now be achieved in a fraction of the time. </p>

<p>From feature suggestions to generative design capabilities, engineers can now: </p>

<ul class="wp-block-list">
<li>Automate repetitive modeling steps </li>
</ul>

<ul class="wp-block-list">
<li>Explore optimized geometries faster </li>
</ul>

<ul class="wp-block-list">
<li>Validate performance earlier in the process </li>
</ul>

<p>Automation isn’t replacing engineers. Design automation trends are about eliminating busy work so they can focus on complex problem-solving and strategic design decisions. The goal isn’t fewer engineers — it’s more empowered engineers producing higher-value outcomes. </p>

<h2>Trend #2: More Automation on the Shop Floor </h2>

<p>Automation continues to grow into all areas of production, starting with design.  </p>

<p>But a competitive advantage doesn’t come from fast design alone; it comes from seamless execution. When CAD, CAM, and shop floor systems are integrated, manufacturers eliminate friction between departments and dramatically reduce delays caused by miscommunication or manual programming errors. </p>

<p>H3: CAMWorks &amp; Automated CNC Programming<strong> </strong> </p>

<p>Integrated CAD-to-CAM workflows are becoming standard. Tools like <a href="https://hawkridgesys.com/camworks" target="_blank" rel="noreferrer noopener">CAMWorks</a> enable: </p>

<ul class="wp-block-list">
<li>Automatic feature recognition </li>
</ul>

<ul class="wp-block-list">
<li>Rules-based machining strategies </li>
</ul>

<ul class="wp-block-list">
<li>Standardized tool libraries </li>
</ul>

<ul class="wp-block-list">
<li>Faster NC code generation </li>
</ul>

<p>“When machining logic is built directly into the design environment itself, the long-standing gap between what engineers envision and what the shop floor can produce begins to close,” says Maatman. “Rather than treating design and manufacturing as two separate handoffs, intelligence lives where the work begins — keeping both sides in sync from the start.” Toolpaths update when designs change. Programming standards remain consistent across teams. </p>

<p>It also captures institutional knowledge, which is critical when experienced machinists are nearing retirement. Instead of relying on memory or handwritten notes, machining best practices are codified into the system itself. </p>

<h3>Robotic Machining &amp; Toolpath Optimization<strong> </strong> </h3>

<p>Manufacturers are deploying advanced industrial automation solutions on the shop floor to boost productivity and reduce dependency on manual labor. Common implementations include: </p>

<ul class="wp-block-list">
<li>Robotic machining cells </li>
</ul>

<ul class="wp-block-list">
<li>Lights-out production strategies </li>
</ul>

<ul class="wp-block-list">
<li>Automated scheduling systems </li>
</ul>

<ul class="wp-block-list">
<li>High-speed toolpath optimization (such as VoluMill-style strategies) </li>
</ul>

<p><strong>Robotic machining cells</strong> allow for precise, repeatable operations with minimal human intervention, while <strong>lights-out production strategies</strong> enable machines to run unattended for extended periods — often overnight or across full shifts — dramatically increasing spindle uptime and overall output. </p>

<p><strong>Automated scheduling systems</strong> provide real-time visibility and dynamic resource allocation, helping factories respond quickly to changing demands, without constant oversight. </p>

<p><strong>High-speed toolpath optimization</strong> further enhances performance by generating efficient cutting paths that significantly reduce cycle times, lower tool wear, and improve surface finish quality. </p>

<p>Using robotics and intelligent optimization on the shop floor means fewer manual handoffs between operations, greater process consistency, and improved scalability. These technologies allow manufacturers to maintain high quality standards even as they increase production volume or handle more complex parts — while simultaneously addressing ongoing labor shortages. </p>

<h2>Trend #3: Digital Twin, Virtual Twin &amp; Simulation-Driven Manufacturing </h2>

<p>Manufacturers are no longer waiting until production begins to validate product designs and manufacturing processes. Instead, they are building simulated representations of their products, equipment, and even entire facilities, then testing them virtually to ensure performance — before a single physical asset is installed. </p>

<p>Using simulation tools such as <a href="https://hawkridgesys.com/solidworks-simulation" target="_blank" rel="noreferrer noopener">SOLIDWORKS Simulation</a>, <a href="https://hawkridgesys.com/3dexperience-simulia" target="_blank" rel="noreferrer noopener">SIMULIA</a>, and <a href="https://hawkridgesys.com/3dexperience-delmia-factory-simulation" target="_blank" rel="noreferrer noopener">DELMIA Factory Simulation</a>, manufacturers reduce rework, scrap, unplanned downtime, and costly layout changes. </p>

<p>Simulation extends well beyond final validation. Integrated with virtual twins, it enables automation systems to be engineered, tested, and optimized against a realistic digital representation, providing faster deployment and more predictable performance.  </p>

<h2>Trend #4: Smart Factories &amp; Connected Systems (IIoT) </h2>

<p>True scalability comes from connectivity across machines, software platforms, and teams. Industrial automation trends show that today manufacturers are prioritizing integrated ecosystems where information moves in real time across the entire operation. </p>

<h3>DELMIA &amp; Smart Factory Orchestration </h3>

<p>Modern manufacturers are using tools like DELMIA, AI-driven manufacturing workflows, and connected data platforms to orchestrate: </p>

<ul class="wp-block-list">
<li>Production scheduling </li>
</ul>

<ul class="wp-block-list">
<li>Resource allocation </li>
</ul>

<ul class="wp-block-list">
<li>Robotic workflows </li>
</ul>

<ul class="wp-block-list">
<li>Shop-floor visibility </li>
</ul>

<p>“Connected systems also create a much clearer record of what happened, when, and who was responsible — bringing a new level of accountability and end-to-end visibility to the production process,” says Maatman. “Every task, material movement, and production milestone is recorded within the system, providing greater transparency and control across operations.” </p>

<h3>The Rise of the Digital Thread </h3>

<p>The “digital thread” connects: </p>

<p><strong>Design → Simulation → Manufacturing → Inspection → Lifecycle Data</strong> </p>

<p>Instead of information being trapped in departmental silos, data travels with the product from concept through production and beyond. Engineering changes automatically update downstream documentation and manufacturing instructions. Inspection results feed back into design improvements. </p>

<p>This also reduces errors caused by outdated files and disconnected systems. “When data moves freely across the entire operation, teams can pivot quickly and make more confident decisions — without waiting on information that&#8217;s stuck somewhere upstream,” says Maatman. This level of connectivity increases agility and supports faster decision-making across the organization. </p>

<p>Automation success depends on connectivity as much as machinery. Smart factories are not defined by robots alone, but by how well their systems communicate and operate as a cohesive whole. </p>

<h2>Trend #5: Human + Machine Collaboration </h2>

<p>As manufacturing automation trends influence workflows, the role of the workforce becomes more strategic. The companies seeing the greatest return from automation are redesigning roles to focus on oversight, optimization, and innovation. </p>

<h3>Empowering the Workforce </h3>

<p>When repetitive programming, documentation, and inspection steps are automated, teams gain time to focus on continuous improvement and problem solving.  </p>

<p>The most successful manufacturers use automation to reduce repetitive tasks, capture institutional knowledge, and then train employees on higher-value skills. </p>

<p>“Expertise that previously belonged to a handful of veteran employees — and walked out the door when they retired — gets codified into the systems themselves, where it can be accessed by anyone, built upon over time, and scaled across the entire organization,” adds Maatman. </p>

<h3>Upskilling for Hybrid Workflows </h3>

<p>Hybrid human-machine workflows are the new normal. Engineers configure instead of manually redrawing. Programmers validate instead of hand-coding. Operators oversee robotic cells. </p>

<p>AI in factory automation supports this shift by handling those repetitive tasks while humans focus on higher-value work.  </p>

<p>This shift improves retention, too. Employees are more engaged in solving meaningful problems than performing rote tasks. </p>

<p>Training programs now emphasize digital fluency alongside technical trade skills. Teams are learning to interpret data dashboards, manage automation rules, and collaborate across connected systems. The goal is not to replace craftsmanship, but to enhance it with digital tools. </p>

<h2>Automation as the Backbone of Accelerating Innovation </h2>

<p>Manufacturing automation trends and the future of automation now revolve around connected ecosystems that deliver exponential gains in speed, quality, and agility. </p>

<p>Automation is no longer a competitive advantage. It’s foundational. </p>

<p>Manufacturers that connect design automation, simulation, automated CNC programming, factory orchestration, and digital thread systems are: </p>

<ul class="wp-block-list">
<li>Reducing time-to-market </li>
</ul>

<ul class="wp-block-list">
<li>Increasing throughput </li>
</ul>

<ul class="wp-block-list">
<li>Improving quality </li>
</ul>

<ul class="wp-block-list">
<li>Protecting margins </li>
</ul>

<p>Isolated automation tools create incremental gains. Connected automation ecosystems drive exponential ones. </p>

<p>The future of manufacturing isn’t just automated. It’s connected. </p>

<h2>Ready to Build Your Automation Ecosystem? </h2>

<p>At Hawk Ridge Systems, we help manufacturers build integrated automation strategies from <a href="https://hawkridgesys.com/driveworks" target="_blank" rel="noreferrer noopener">DriveWorks</a> configuration to <a href="https://hawkridgesys.com/camworks" target="_blank" rel="noreferrer noopener">CAMWorks</a> programming, from simulation-driven validation to <a href="https://hawkridgesys.com/3dexperience-delmia-factory-simulation" target="_blank" rel="noreferrer noopener">DELMIA</a>-powered smart factories. </p>

<p>Explore how Hawk Ridge Systems helps manufacturers design, implement, and support connected automation trends across the entire D2M lifecycle. <a href="https://hawkridgesys.com/contact-us" target="_blank" rel="noreferrer noopener">Talk to an automation expert today</a>. </p>

<figure class="wp-block-image size-large"><a href=" https://hawkridgesys.com/automate-accelerate-manufacturing-ops"><img loading="lazy" decoding="async" class="alignnone wp-image-58658" src="https://hawkridgesys.com/wp-content/uploads/hawk-ridge-accerlate-innovation-blog-download-graphic-1024x427.jpg" alt="" width="1024" height="427" srcset="https://hawkridgesys.com/wp-content/uploads/hawk-ridge-accerlate-innovation-blog-download-graphic-1024x427.jpg 1024w, https://hawkridgesys.com/wp-content/uploads/hawk-ridge-accerlate-innovation-blog-download-graphic-300x125.jpg 300w, https://hawkridgesys.com/wp-content/uploads/hawk-ridge-accerlate-innovation-blog-download-graphic-768x320.jpg 768w, https://hawkridgesys.com/wp-content/uploads/hawk-ridge-accerlate-innovation-blog-download-graphic.jpg 1200w" sizes="(max-width: 1024px) 100vw, 1024px" /></a></figure>

<p> </p>

<p> </p>
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		<p>The post <a href="https://hawkridgesys.com/blog/manufacturing-automation-trends">Manufacturing Automation Trends in 2026 </a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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		<title>SOLIDWORKS Tips &#038; Tricks from the Pros</title>
		<link>https://hawkridgesys.com/blog/solidworks-tips-from-pros</link>
					<comments>https://hawkridgesys.com/blog/solidworks-tips-from-pros#respond</comments>
		
		<dc:creator><![CDATA[Marketing Team]]></dc:creator>
		<pubDate>Mon, 13 Apr 2026 12:30:55 +0000</pubDate>
				<category><![CDATA[Mechanical Design]]></category>
		<guid isPermaLink="false">https://hawkridgesys.com/?p=58542</guid>

					<description><![CDATA[<p>Master These SOLIDWORKS Tricks to Boost Your Productivity  At our Design to Manufacturing Conference, Applications Engineer, Patrick James, shared valuable insights to help both new and experienced SOLIDWORKS users work more efficiently. We&#8217;re sharing some of his top recommendations for customizing your interface, mastering Boolean operations, and managing your files effectively. Rather watch? See his [&#8230;]</p>
<p>The post <a href="https://hawkridgesys.com/blog/solidworks-tips-from-pros">SOLIDWORKS Tips &amp; Tricks from the Pros</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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<h2>Master These SOLIDWORKS Tricks to Boost Your Productivity </h2>

<p>At our Design to Manufacturing Conference, Applications Engineer, Patrick James, shared valuable insights to help both new and experienced SOLIDWORKS users work more efficiently. We&#8217;re sharing some of his top recommendations for customizing your interface, mastering Boolean operations, and managing your files effectively. Rather watch? See his full presentation at Hawk Ridge Systems’ <a href="https://hawkridgesys.com/tricks-treats-solidworks-cheats" target="_blank" rel="noreferrer noopener">Design to Manufacturing Conference.</a> </p>

<h2 id="h-top-solidworks-tricks-to-optimize-workflows-nbsp" class="wp-block-heading">Top SOLIDWORKS Tricks to Optimize Workflows </h2>

<ul class="wp-block-list">
<li><strong>Customize Interface</strong>: Use Command Search (top bar) to quickly find commands; Tab hides components, Shift+Tab shows last hidden, Ctrl+Shift+Tab shows all as transparent. </li>
</ul>

<ul class="wp-block-list">
<li><strong>Boost Performance</strong>: Disable unnecessary heads-up display options; use Ctrl+Q (forced rebuild) with Advanced Body Checking enabled for thorough error detection. </li>
</ul>

<ul class="wp-block-list">
<li><strong>Boolean Operations</strong>: Use <strong>Combine</strong> for simple solid-body Add/Subtract/Common; use <strong>Intersect</strong> for complex operations involving surfaces, planes, or more control. </li>
</ul>

<ul class="wp-block-list">
<li><strong>File Management</strong>: Use 3D Interconnect for viewing non-native files; convert to native SOLIDWORKS if editing; never rename/move files in Windows Explorer — use right-click SOLIDWORKS &gt; Rename/Move instead. </li>
</ul>

<ul class="wp-block-list">
<li><strong>Version Compatibility</strong>: Save files to previous SOLIDWORKS versions (up to two releases back) for easier collaboration. </li>
</ul>

<p><strong>Get Our SOLIDWORKS Keyboard Shortcuts Download</strong>: <a href="https://hawkridgesys.com/solidworks-keyboard-shortcuts" target="_blank" rel="noreferrer noopener">Download SOLIDWORKS Keyboard Shortcuts Cheat Sheet</a> </p>

<h2 id="h-customize-your-interface-for-maximum-efficiency-nbsp" class="wp-block-heading">Customize Your Interface for Maximum Efficiency </h2>

<p>One of the quickest ways to improve your <a href="https://hawkridgesys.com/solidworks">SOLIDWORKS</a> experience is through keyboard shortcuts. While the software offers extensive customization options, even a few well-chosen shortcuts can significantly boost productivity. </p>

<p>The Command Search function (located in the top menu bar) is invaluable when you need to locate a feature you don&#8217;t use often. Simply type the name of the command, and SOLIDWORKS will either execute it immediately or show you exactly where to find it in the menu structure. </p>

<p>&#8220;Tab&#8221; on your keyboard is another hidden gem — hover over any component and press Tab to hide it instantly. Need to bring it back? Shift+Tab will restore it, while Ctrl+Shift+Tab shows all hidden components as transparent. </p>

<p>For those concerned about performance, we recommend disabling heads-up display options when not needed: As a general tip, I tend to turn all of these off just to make my <a href="https://hawkridgesys.com/blog/expert-solidworks-tips-and-tricks">SOLIDWORKS</a> run a little bit faster, unless I need a nice screenshot.&#8221; Another crucial performance setting is Ctrl+Q for forced rebuild. Unlike the standard rebuild (Ctrl+B), forced rebuild checks your entire model tree more thoroughly: </p>

<p>I like to pair that with system options, performance, and enable advanced body checking. This, with Ctrl+Q, does advanced body checking for your entire tree. What I have seen on tech support is when this wasn&#8217;t turned on and you didn&#8217;t use Ctrl+Q, the tree would actually miss a handful of errors or warnings. </p>

<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="543" class="wp-image-58543" src="https://hawkridgesys.com/wp-content/uploads/shortcuts-1024x543.png" alt="" srcset="https://hawkridgesys.com/wp-content/uploads/shortcuts-1024x543.png 1024w, https://hawkridgesys.com/wp-content/uploads/shortcuts-300x159.png 300w, https://hawkridgesys.com/wp-content/uploads/shortcuts-768x407.png 768w, https://hawkridgesys.com/wp-content/uploads/shortcuts.png 1200w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>

<h2 id="h-master-boolean-operations-for-complex-geometry-nbsp" class="wp-block-heading">Master Boolean Operations for Complex Geometry </h2>

<p>When working with multiple bodies in SOLIDWORKS, understanding when to use the Combine versus Intersect tools can save significant time. </p>

<p>The Combine tool handles basic Boolean operations between solid bodies: </p>

<ul class="wp-block-list">
<li><strong>Add</strong>: Merges multiple bodies together </li>
</ul>

<ul class="wp-block-list">
<li><strong>Subtract</strong>: Removes material from a main body using another body </li>
</ul>

<ul class="wp-block-list">
<li><strong>Common</strong>: Keeps only the overlapping volume where bodies intersect </li>
</ul>

<p>If you have one of these three situations — solid bodies only, doing one of these three things — use the Combine tool. It&#8217;s super simple, not very many options, and it does exactly that. </p>

<p>For more complex operations involving planes, surfaces, or multiple bodies, the Intersect tool offers greater flexibility and control. While it can perform everything the Combine tool can do, it also allows: </p>

<ul class="wp-block-list">
<li>Working with any combination of planes, surfaces, and solids </li>
</ul>

<ul class="wp-block-list">
<li>Creating both intersecting and internal regions </li>
</ul>

<ul class="wp-block-list">
<li>Previewing options before committing to changes </li>
</ul>

<p>What I tend to do, unless I know I&#8217;m just combining two bodies — add and combine, super simple — but anything else, I come to Intersect, and I like the control and the extra elements that it adds. </p>

<h2 id="h-file-management-best-practices-nbsp" class="wp-block-heading">File Management Best Practices </h2>

<p>Managing file relationships properly is critical for maintaining project integrity. One key recommendation is understanding when and how to use 3D Interconnect, which allows SOLIDWORKS to open non-native file formats. </p>

<p>With 3D Interconnect, you should be able to open all of these different file types natively. This ends up being the best option if you just want to view that file and you&#8217;re not trying to add extra geometry on top, or that file is just used as a reference. </p>

<p>But if you plan to modify imported geometry, it&#8217;s usually better to convert it fully to SOLIDWORKS format rather than maintaining the external reference. </p>

<p>When renaming or moving SOLIDWORKS files, don&#8217;t do it through standard Windows Explorer, because it breaks file references. Instead, in Windows Explorer, if you right-click, you can go down to SOLIDWORKS and then rename or move.  </p>

<p>If you do need to move or rename a file in SOLIDWORKS, if you don&#8217;t have PDM, this is a better way to do it. It essentially looks for the references for that file and then remaps them with that new name or with that new file location. </p>

<p>Another cool feature is the ability to save to previous SOLIDWORKS versions — up to two releases back. This functionality allows for better collaboration with colleagues or partners who haven&#8217;t upgraded their SOLIDWORKS instances yet. </p>

<h2 id="h-the-final-note" class="wp-block-heading">The Final Note</h2>

<p>Implementing these tips will help <a href="https://hawkridgesys.com/blog/solidworks-productivity-tips-and-tricks">streamline your SOLIDWORKS workflow</a>, reduce frustration with common <a href="https://hawkridgesys.com/blog/tips-tricks-and-fixes-for-common-solidworks-issues">issues</a>, and allow you to focus on designing rather than managing software quirks. Whether you&#8217;re customizing your interface, leveraging Boolean operations, or properly managing your files, these practices will serve as the foundation for more efficient SOLIDWORKS use. </p>

<p> </p>
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		<p>The post <a href="https://hawkridgesys.com/blog/solidworks-tips-from-pros">SOLIDWORKS Tips &amp; Tricks from the Pros</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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		<title>Getting Your Products Ready with DriveWorks Pro 3D CPQ Configurator</title>
		<link>https://hawkridgesys.com/blog/getting-products-ready-with-driveworks-pro-3d-cpq-configurator</link>
					<comments>https://hawkridgesys.com/blog/getting-products-ready-with-driveworks-pro-3d-cpq-configurator#respond</comments>
		
		<dc:creator><![CDATA[Hawk Ridge Systems Resource Hub]]></dc:creator>
		<pubDate>Thu, 02 Apr 2026 14:25:44 +0000</pubDate>
				<category><![CDATA[Mechanical Design]]></category>
		<guid isPermaLink="false">https://hawkridgesys.com/?p=58171</guid>

					<description><![CDATA[<p>DriveWorks is a powerful automation and configure, price, quote (CPQ) platform that works seamlessly with your SOLIDWORKS 3D models, transforming manual, repetitive design tasks into fast, rule-driven completed projects.   By embedding intelligence directly into SOLIDWORKS parts, assemblies, and drawings, DriveWorks allows engineers to automatically control dimensions, features, configurations, custom properties, and even file structure based on user input.   The result is rapid, error-free generation of fully engineered, sales-ready purchase [&#8230;]</p>
<p>The post <a href="https://hawkridgesys.com/blog/getting-products-ready-with-driveworks-pro-3d-cpq-configurator">Getting Your Products Ready with DriveWorks Pro 3D CPQ Configurator</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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<p>DriveWorks is a powerful automation and configure, price, quote (CPQ) platform that works seamlessly with your SOLIDWORKS 3D models, transforming manual, repetitive design tasks into fast, rule-driven completed projects.  </p>

<p>By embedding intelligence directly into <a href="https://hawkridgesys.com/solidworks-3d-cad" target="_blank" rel="noreferrer noopener">SOLIDWORKS</a> parts, assemblies, and drawings, <a href="https://hawkridgesys.com/driveworks" target="_blank" rel="noreferrer noopener">DriveWorks</a> allows engineers to automatically control dimensions, features, configurations, custom properties, and even file structure based on user input.  </p>

<p>The result is rapid, error-free generation of fully engineered, sales-ready purchase orders that enable teams to scale customization, reduce engineering time, and deliver consistent, high-quality designs every time. </p>
<h2 aria-level="2">Exploring the 3D Configurator Demos </h2>
<p><span data-contrast="auto">DriveWorks has example 3D configurator projects that are designed to show — in a practical and approachable way — how </span><a href="https://hawkridgesys.com/driveworks-design-automation-datasheet"><span data-contrast="none">3D CPQ and design automation</span></a><span data-contrast="auto"> work together to automate custom projects. These projects reflect real-world workflows and serve as templates that can be adapted to almost any engineered-to-order product.</span><span data-ccp-props="{}"> </span></p>
<p><span data-contrast="auto">Anyone can access these example projects online through the </span><a href="https://www.driveworks.co.uk/"><span data-contrast="none">DriveWorks</span></a><span data-contrast="auto"> website. Once you’re on the site, navigate to </span><span data-contrast="auto">“Resources,”</span><span data-contrast="auto"> then select </span><span data-contrast="auto">“</span><a href="https://www.driveworks.co.uk/resources/driveworkspro/"><span data-contrast="none">DriveWorks Pro Resources</span></a><span data-contrast="auto">”</span><span data-contrast="auto"> and finally, click the </span><span data-contrast="auto">“Try Demos”</span><span data-contrast="auto"> button at the top of the page. Scroll down to find the list of available demo projects that can be tested and configured.</span><span data-ccp-props="{}"> </span></p>
<p><span data-contrast="auto">The custom shelving project was used for this blog. When you open the shelving project in DriveWorks, you are immediately introduced to the core structure of a DriveWorks solution. But first, you’ll have to click the “Start” button on the Start Configuring menu.</span><span data-ccp-props="{}"> </span></p>
<p><img loading="lazy" decoding="async" class="aligncenter wp-image-58177 size-medium" src="https://hawkridgesys.com/wp-content/uploads/driveworks-pro-start-configuration-menu-180x300.png" alt="DriveWorks Pro Start Configuring menu" width="180" height="300" srcset="https://hawkridgesys.com/wp-content/uploads/driveworks-pro-start-configuration-menu-180x300.png 180w, https://hawkridgesys.com/wp-content/uploads/driveworks-pro-start-configuration-menu.png 508w" sizes="(max-width: 180px) 100vw, 180px" /></p>
<h2 aria-level="3">How the Configurator Works </h2>
<p><span data-contrast="auto">Every project is built around the user input, which is controlled through forms, rules, and processes, and automated outputs are generated for sales, engineering, and manufacturing. This structure mirrors how a CPQ system bridges the gap between customer requirements and production-ready data.</span><span data-ccp-props="{}"> </span></p>
<p><span data-contrast="auto">After you click “Start” on your example 3D configurator, your experience typically begins with the user form design, which represents the CPQ front end. This is what a sales user or customer interacts with. The form contains dropdowns, numeric fields, and checkboxes for options such as size, material, or additional features. </span></p>
<p><img loading="lazy" decoding="async" class="aligncenter size-full wp-image-58178" src="https://hawkridgesys.com/wp-content/uploads/driveworks-cpq-user-form-design-view-shelf.png" alt="DriveWorks Pro 3D CPQ of custom shelving" width="1520" height="817" srcset="https://hawkridgesys.com/wp-content/uploads/driveworks-cpq-user-form-design-view-shelf.png 1520w, https://hawkridgesys.com/wp-content/uploads/driveworks-cpq-user-form-design-view-shelf-300x161.png 300w, https://hawkridgesys.com/wp-content/uploads/driveworks-cpq-user-form-design-view-shelf-1024x550.png 1024w, https://hawkridgesys.com/wp-content/uploads/driveworks-cpq-user-form-design-view-shelf-768x413.png 768w, https://hawkridgesys.com/wp-content/uploads/driveworks-cpq-user-form-design-view-shelf-1320x710.png 1320w, https://hawkridgesys.com/wp-content/uploads/driveworks-cpq-user-form-design-view-shelf-1200x645.png 1200w" sizes="(max-width: 1520px) 100vw, 1520px" /></p>
<p><span data-ccp-props="{}"><span class="TextRun SCXW136543153 BCX0" lang="EN-US" xml:lang="EN-US" data-contrast="auto"><span class="NormalTextRun SCXW136543153 BCX0">As values are entered, </span><span class="NormalTextRun SpellingErrorV2Themed SCXW136543153 BCX0">DriveWorks</span><span class="NormalTextRun SCXW136543153 BCX0"> </span><span class="NormalTextRun SCXW136543153 BCX0">immediately</span><span class="NormalTextRun SCXW136543153 BCX0"> applies logic behind the scenes. Invalid combinations can be </span><span class="NormalTextRun SCXW136543153 BCX0">prevented</span><span class="NormalTextRun SCXW136543153 BCX0">. D</span><span class="NormalTextRun SCXW136543153 BCX0">ependent options can appear or disappear</span><span class="NormalTextRun SCXW136543153 BCX0">. </span><span class="NormalTextRun ContextualSpellingAndGrammarErrorV2Themed SCXW136543153 BCX0">A</span><span class="NormalTextRun ContextualSpellingAndGrammarErrorV2Themed SCXW136543153 BCX0">nd calculated</span><span class="NormalTextRun SCXW136543153 BCX0"> values like price, weight, or lead time can update automatically. This </span><span class="NormalTextRun ContextualSpellingAndGrammarErrorV2Themed SCXW136543153 BCX0">ensures</span><span class="NormalTextRun SCXW136543153 BCX0"> the configuration is both </span><span class="NormalTextRun SCXW136543153 BCX0">accurate</span><span class="NormalTextRun SCXW136543153 BCX0"> and manufacturable from the start.</span></span><span class="EOP SCXW136543153 BCX0" data-ccp-props="{}"> </span></span></p>
<h4 aria-level="4">The Importance of Rules in Configurations </h4>
<p><span data-contrast="auto">Behind the form sits the rules engine, which is the heart of the project. Rules drive the dimensions of the capture model and its business logic in a readable, structured way. These rules validate inputs, calculate values, and determine how the product should be built. </span><span data-ccp-props="{}"> </span></p>
<p><span data-contrast="auto">For example, a rule might automatically add reinforcement when a product exceeds a certain size, select an appropriate material gauge based on the chosen material, or calculate pricing from the product’s dimensions and selected options. This approach removes reliance on knowledge among your team and ensures consistent results across every configuration.</span><span data-ccp-props="{}"> </span></p>
<p><span data-contrast="auto">Those same rules are then linked directly to SOLIDWORKS models and assemblies. In our example project for a custom industrial shelf, changing a single value on the form can drive multiple dimensions, suppress or unsuppressed components, and update custom properties across the entire model. </span><span data-ccp-props="{}"> </span></p>
<h4 aria-level="4">The Additional Features that Make DriveWorks Pro Powerful </h4>
<p><span data-contrast="auto">Optional features are automatically included (or you can remove them), and assemblies adapt instantly to match the selected configuration. This is true design automation and engineering intent applied automatically without manual CAD rework.</span><span data-ccp-props="{}"> </span></p>
<p><span data-ccp-props="{}"><img loading="lazy" decoding="async" class="aligncenter size-full wp-image-58179" src="https://hawkridgesys.com/wp-content/uploads/bill-of-materials-shelf-driveworks-pro.png" alt="Bill of materials for custom shelving in DriveWorks Pro" width="629" height="528" srcset="https://hawkridgesys.com/wp-content/uploads/bill-of-materials-shelf-driveworks-pro.png 629w, https://hawkridgesys.com/wp-content/uploads/bill-of-materials-shelf-driveworks-pro-300x252.png 300w" sizes="(max-width: 629px) 100vw, 629px" /></span></p>
<p><span data-contrast="auto">Depending on the configuration, the system can generate SOLIDWORKS files, PDFs, DXFs for manufacturing, bill of materials (BOMs), and ERP-ready data files. Outputs files are named consistently, saved to the “Specification” file locations, and only created when required. This ensures downstream teams receive exactly the information they need, without extra manual steps.</span><span data-ccp-props="{}"> </span></p>
<p><span data-contrast="auto">When you run the project, DriveWorks creates a specification, which serves as a permanent record of that project. This specification can be reopened, regenerated, or revised at any time, making it ideal for quotes, orders, and repeat business. It effectively ties together sales intent, engineering data, and manufacturing outputs.</span><span data-ccp-props="{}"> </span></p>
<p><img loading="lazy" decoding="async" class="aligncenter size-full wp-image-58184" src="https://hawkridgesys.com/wp-content/uploads/quotation-driveworks-example-1.png" alt="Quotation for custom shelving in DriveWorks Pro" width="1208" height="1280" srcset="https://hawkridgesys.com/wp-content/uploads/quotation-driveworks-example-1.png 1208w, https://hawkridgesys.com/wp-content/uploads/quotation-driveworks-example-1-283x300.png 283w, https://hawkridgesys.com/wp-content/uploads/quotation-driveworks-example-1-966x1024.png 966w, https://hawkridgesys.com/wp-content/uploads/quotation-driveworks-example-1-768x814.png 768w, https://hawkridgesys.com/wp-content/uploads/quotation-driveworks-example-1-1200x1272.png 1200w" sizes="(max-width: 1208px) 100vw, 1208px" /></p>
<p><img loading="lazy" decoding="async" class="aligncenter wp-image-58185 size-full" src="https://hawkridgesys.com/wp-content/uploads/drawing-shelf-driveworks-pro.png" alt="Drawing of custom shelving in DriveWorks Pro" width="1182" height="782" srcset="https://hawkridgesys.com/wp-content/uploads/drawing-shelf-driveworks-pro.png 1182w, https://hawkridgesys.com/wp-content/uploads/drawing-shelf-driveworks-pro-300x198.png 300w, https://hawkridgesys.com/wp-content/uploads/drawing-shelf-driveworks-pro-1024x677.png 1024w, https://hawkridgesys.com/wp-content/uploads/drawing-shelf-driveworks-pro-768x508.png 768w" sizes="(max-width: 1182px) 100vw, 1182px" /></p>
<p> </p>
<h2 aria-level="2">The Final Note </h2>
<p><span data-contrast="auto">Ultimately, DriveWorks illustrates how CPQ, design automation, and manufacturing outputs can be unified into one streamlined process. Sales teams can configure products confidently. Engineering logic is reused rather than recreated. And production-ready deliverables are generated automatically. You can scale customization efficiently and profitably across any product line. Learn more about whether DriveWorks is right for you in this </span><a href="https://hawkridgesys.com/driveworks-buyers-guide"><span data-contrast="none">buyer’s guide</span></a><span data-contrast="auto">.</span><span data-ccp-props="{}"> </span></p>
<p><span data-contrast="auto">If you have any questions about DriveWorks, </span><a href="https://hawkridgesys.com/contact-us"><span data-contrast="none">reach out to us</span></a><span data-contrast="auto">. We’re happy to help!</span><span data-ccp-props="{}"> </span></p>
<p><span data-ccp-props="{&quot;335551550&quot;:2,&quot;335551620&quot;:2}"> </span></p>
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		<p>The post <a href="https://hawkridgesys.com/blog/getting-products-ready-with-driveworks-pro-3d-cpq-configurator">Getting Your Products Ready with DriveWorks Pro 3D CPQ Configurator</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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		<title>Electrify, Automate, Dominate: 4 Industry Shifts for Automotive Suppliers </title>
		<link>https://hawkridgesys.com/blog/industry-trends-automotive-suppliers</link>
					<comments>https://hawkridgesys.com/blog/industry-trends-automotive-suppliers#respond</comments>
		
		<dc:creator><![CDATA[Marketing Team]]></dc:creator>
		<pubDate>Wed, 01 Apr 2026 16:24:56 +0000</pubDate>
				<category><![CDATA[Manufacturing]]></category>
		<guid isPermaLink="false">https://hawkridgesys.com/?p=58035</guid>

					<description><![CDATA[<p>Discover four major industry shifts like electrification and AI that will impact how automotive suppliers design and manufacturing in 2026 and beyond. </p>
<p>The post <a href="https://hawkridgesys.com/blog/industry-trends-automotive-suppliers">Electrify, Automate, Dominate: 4 Industry Shifts for Automotive Suppliers </a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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<p>Evolving consumer demands, always-on regulatory pressures, and new technological leaps are making suppliers REIMAGINE their entire “value chains” (The end-to-end ecosystem that keeps vehicles moving from concept to road.) </p>

<p>The automotive sector is both an exciting environment to operate in, but also one rife with problems to solve. Controlling the value chain while suffering through tariffs and geopolitical tensions is no joy ride. It’s a balancing act. </p>

<p>New tech tools are turning factories into intelligent ecosystems, where data drives every decision. These macro disruptions aren&#8217;t abstract — they&#8217;re influencing daily choices in design, manufacturing, and delivery.  </p>

<p>We&#8217;ll discuss how these trends are unfolding and what they mean for frontline engineering and design operations, drawing on real-world insights to help you stay ahead. We&#8217;ll also cover how agile suppliers using Hawk Ridge Systems&#8217; D2M arsenal of hardware, software, and services can turn these challenges into opportunities. </p>
<h2 aria-level="2">Trend 1: Electrification and the Rise of Modular Powertrains<span data-ccp-props="{&quot;134245418&quot;:true,&quot;134245529&quot;:true,&quot;335559738&quot;:299,&quot;335559739&quot;:299}"> </span></h2>
<p><span data-contrast="auto">Electrification is here, even as some pretend it isn’t. </span><span data-ccp-props="{}"> </span></p>
<p><span data-contrast="auto">Electrification continues to accelerate, albeit at a moderate pace, with global EV sales projected to reach around 20 million units this year, driven largely by advancements in battery technology and infrastructure. Affordability and range anxiety still hover in the mind of buyers, even with discounts, glowing consumer reviews, and around 400-700 new charging points opening up every week in the United States alone. </span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">For suppliers, this shift emphasizes modular powertrains that allow flexible integration across vehicle platforms. Modular powertrains and electrification are deeply intertwined and let manufacturers configure vehicles for different propulsion types on shared platforms, saving money and time. This flexibility is crucial amid somewhat lagging global electrification momentum, where hybrids are gaining traction as a bridge technology.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">New material needs are growing too: lightweight composites for better efficiency, advanced alloys for durability in high-voltage environments, and innovative thermal management solutions like integrated cooling systems. Battery enclosures, in particular, must balance safety, weight, and cost, often requiring rapid prototyping to meet OEM specs.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">These demands push suppliers toward agile design workflows. Tools like SOLIDWORKS enable precise modeling of complex enclosures and modular components, while simulation software validates thermal performance without costly physical tests. </span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">Hawk Ridge Systems&#8217; 3D printing solutions, including Stratasys and Markforged technologies, allow for quick iteration on prototypes, reducing time-to-market for electrification-ready parts.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">Hawk Ridge Systems supports automotive customers in this balancing act with integrated solutions: </span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="5" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="1" data-aria-level="1"><span data-contrast="auto">SOLIDWORKS for designing modular enclosures and cooling systems across powertrains </span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></li>
</ul>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="5" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="2" data-aria-level="1"><span data-contrast="auto">Advanced simulation to test thermal performance in hybrid and EV scenarios</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></li>
</ul>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="5" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="3" data-aria-level="1"><span data-contrast="auto">3D printing (Stratasys, Markforged) for rapid prototyping of lightweight prototypes</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></li>
</ul>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="5" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="4" data-aria-level="1"><span data-contrast="auto">Workflow tools like PDM and CAMWorks for managing multi-variant production</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></li>
</ul>
<p><span data-contrast="auto">These enable faster iteration, cost control, and resilience — whether specializing in electrification components or balancing legacy and future tech simultaneously. </span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">As the industry navigates this fragmented transition, suppliers who embrace modularity and smart tools will turn uncertainty into opportunity. </span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto"><strong>Get the Guide: </strong>Explore our supplier-focused insights and download the full <a href="https://hawkridgesys.com/automotive-state-of-industry-report">Automotive State of the Industry Report</a>. </span></p>
<h2 aria-level="2">Trend #2 Autonomous &amp; Connected Vehicles </h2>
<p><span data-contrast="auto">High-level macro trends like electrification, SDVs (Software-Defined Vehicles), and AI are probably the hottest and most important trends in automotive currently.  </span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="6" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="1" data-aria-level="1"><b><span data-contrast="auto">Electrification and self-driving autonomous cars </span></b><span data-contrast="auto">are rewriting design paradigms and unveiling new consumer benefits for the future like restoring freedom of movement for handicapped and disabled people.  </span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></li>
</ul>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="6" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="2" data-aria-level="1"><b><span data-contrast="auto">Software-defined vehicles</span></b><span data-contrast="auto">, more computer than car, are set to change the engineer&#8217;s job in the near future from hardware-focused to be more heavily driven by software and design with over the air updates in mind.  </span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></li>
</ul>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="6" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="3" data-aria-level="1"><b><span data-contrast="auto">Artificial Intelligence</span></b><span data-contrast="auto"> in the automotive sector is now helping engineers use agentic and physics-based AI to speed up simulation workflows, mine data to predict changes in supply/demand, and many other applications that let human engineers apply creative thinking while AI does the manual grudgery.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335551550&quot;:1,&quot;335551620&quot;:1,&quot;335559685&quot;:720,&quot;335559737&quot;:0,&quot;335559738&quot;:240,&quot;335559739&quot;:240,&quot;335559740&quot;:279,&quot;335559991&quot;:360}"> </span></li>
</ul>
<p><span data-contrast="auto">Suppliers are increasingly relying on AI-driven simulation and virtual testing to accelerate iterative design cycles and validate autonomous systems without extensive physical prototypes. Things like incorporation of sensor fusion techniques (e.g., LiDAR, radar, cameras) require advanced data management and processing in CAD/CAE environments to optimize vehicle perception systems. And the safety and validation of all these things mean suppliers need traceable workflows and reliable simulation tools. </span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">Not only that, but their tech systems must allow for multidisciplinary collaboration, integrating mechanical, electrical, and software engineering workflows. Cybersecurity protocols must be implemented early in the design phase to protect connected vehicle networks, and the use of over-the-air (OTA) updates means engineers and designers need flexible, updatable designs because these updates affect daily decisions on component modularity and software-hardware integration.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">Hawk Ridge Systems helps automotive suppliers in this space with solutions like </span><a href="https://hawkridgesys.com/solidworks"><span data-contrast="none">SOLIDWORKS</span></a><span data-contrast="auto"> for multidisciplinary collaboration. Customers use this to streamline daily workflows, reduce silos between disciplines, and ensure compliance with evolving safety standards, accelerating iterative design cycles without physical prototypes.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">Hawk Ridge Systems also offers solutions for advanced simulation and AI-driven tools for virtual testing like </span><a href="https://hawkridgesys.com/solidworks-simulation"><span data-contrast="none">SOLIDWORKS Simulation</span></a><span data-contrast="auto"> and </span><a href="https://hawkridgesys.com/3dexperience-simulia"><span data-contrast="none">SIMULIA</span></a><span data-contrast="auto">.  This gives suppliers enhanced simulation capabilities for physics-based modeling, data mining, and predictive analysis. These tools are crucial for validating autonomous systems, optimizing vehicle perception via sensor data processing in CAD/CAE environments, and speeding up electrification-related designs like battery integration.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">Tips from Hawk Ridge Systems customers on how to stay on top of AI and integrated engineering workflows</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335551550&quot;:1,&quot;335551620&quot;:1,&quot;335559685&quot;:0,&quot;335559737&quot;:0,&quot;335559738&quot;:240,&quot;335559739&quot;:240,&quot;335559740&quot;:279}"> </span></p>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="1" data-aria-level="1"><span data-contrast="none">Leveraging </span><a href="https://hawkridgesys.com/solidworks-integration-services"><span data-contrast="none">Integration</span></a><span data-contrast="auto"> and </span><a href="https://hawkridgesys.com/implementation-services"><span data-contrast="none">Implementation Services</span></a><span data-contrast="auto"> for multidisciplinary collaboration</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></li>
</ul>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="2" data-aria-level="1"><span data-contrast="auto">Learning best practices with </span><a href="https://hawkridgesys.com/business-engineering-consulting-services"><span data-contrast="none">consulting</span></a><span data-contrast="auto"> and using </span><a href="https://hawkridgesys.com/blog/3dx-world-solidworks-ai"><span data-contrast="none">SOLIDWORKS AI Virtual Assistants</span></a><span data-contrast="auto"> for things like CAD and simulation workflows</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></li>
</ul>
<h2 aria-level="2">Trend 3: Supply Chain Volatility and the Push for Resilience </h2>
<p><span data-contrast="auto">Supply chain disruptions have evolved from cyclical hiccups to structural challenges, fueled by tariffs, trade policies, and on-shoring incentives. In the U.S., automakers like GM have reshuffled over 25% of their sourcing to domestic suppliers since the pandemic, aiming to mitigate risks from global volatility. This volatility flattens orders, squeezes margins, and forces suppliers to navigate uncertain demand for both legacy ICE components and emerging EV tech.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">Suppliers are responding by building resilient ecosystems: diversifying sources, investing in nearshoring, and enhancing visibility through AI-driven forecasting. For design and manufacturing teams, this means creating adaptable parts that can withstand supply fluctuations — think modular designs that minimize dependency on rare materials or enable easy swaps in production lines.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">Hawk Ridge Systems supports this through integrated tools like </span><a href="https://hawkridgesys.com/camworks"><span data-contrast="none">CAMWorks for efficient machining</span></a><span data-contrast="auto"> and </span><a href="https://hawkridgesys.com/solidworks-pdm"><span data-contrast="none">PDM for real-time data management</span></a><span data-contrast="auto">, ensuring seamless collaboration across volatile chains. Our </span><a href="https://hawkridgesys.com/business-engineering-consulting-services"><span data-contrast="none">Business Assessment Services</span></a><span data-contrast="auto"> help assess workflows, identify bottlenecks and implement resilient strategies, as seen in partnerships with suppliers like Knapheide, where real-time BOM alignment has streamlined operations amid uncertainty.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<h2 aria-level="2">Trend 4: Digital Transformation of the Manufacturing Ecosystem </h2>
<p><span data-contrast="auto">“Digital transformation” finally has a tangible definition — it&#8217;s the AI, digital twins, and integrated design-to-delivery ecosystem that automotive OEMs and suppliers alike are using as revenue-generating engine. </span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">Major OEMs expect full traceability, predictive maintenance, and simulation-driven insights, turning suppliers into data-centric partners.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">This trend amplifies complexity: higher integration of sensors and electronics demands robust digital twins for virtual testing, while connected factories enable real-time adjustments to meet traceability standards. Suppliers must simulate entire ecosystems — from material flows to end-user performance to stay compliant and competitive.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">At Hawk Ridge Systems, our portfolio, including </span><a href="https://hawkridgesys.com/simulation"><span data-contrast="none">simulation solutions</span></a><span data-contrast="auto">, </span><a href="https://hawkridgesys.com/3dexperience-cloud-product-lifecycle-management"><span data-contrast="none">Cloud PLM</span></a><span data-contrast="auto">, and </span><a href="https://hawkridgesys.com/3dexperience-delmia"><span data-contrast="none">DELMIA</span></a><span data-contrast="auto">, empowers these capabilities. Digital twins allow virtual validation of designs, slashing development costs, while our training and implementation services ensure teams maximize these tools. </span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p> </p>
<h2 aria-level="2">What It All Means for Tier 1, 2, and Aftermarket Suppliers </h2>
<p><span data-contrast="auto">These trends converge to create a high-stakes environment: Tier 1 suppliers face pressure to innovate at scale, balancing electrification investments with supply risks. Tier 2 players must enhance agility to support modular builds, while aftermarket suppliers capitalize on repairability in an era of software-defined vehicles. Across the board, the winners will be those who integrate hardware, software, and services to foster engineering agility — turning disruptions into edges.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">Real-world decisions reflect this: teams are prioritizing tools that enable continuous design-validation loops, resilient sourcing, and data-driven manufacturing. </span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<h2 aria-level="2">How to Respond: Smart Tools, Smarter Workflows </h2>
<p><span data-contrast="auto">To thrive, suppliers need a holistic approach. Start with assessments to pinpoint workflow gaps, then deploy integrated solutions for end-to-end optimization. Hawk Ridge Systems offers this full stack: from SOLIDWORKS for design and simulation to 3D printing for rapid prototyping, and services like business consulting to align it all.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">We&#8217;ve helped automotive leaders like Speedway Motorsports and Knapheide achieve real-time alignment and faster innovation. Whether it&#8217;s simulating cooling systems for EVs, managing volatile BOMs, or building digital twins for traceability, our ecosystem turns trends into actionable advantages.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<h2 aria-level="2">Ready to Accelerate Your Transformation? </h2>
<p><span data-contrast="auto">The automotive landscape of 2026 demands foresight and tools that deliver. Download our free &#8220;<a href="https://hawkridgesys.com/automotive-state-of-industry-report">Automotive Suppliers State of the Industry Report</a>&#8221; for a step-by-step guide on the major trends and the major solves. Or explore our supplier-focused insights, including case studies and practical tools, to see how Hawk Ridge Systems can support your journey. <a href="https://hawkridgesys.com/contact-us">Contact us</a> today to discuss your challenges — let&#8217;s drive innovation together, one acceleration at a time.</span><span data-ccp-props="{&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
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		<p>The post <a href="https://hawkridgesys.com/blog/industry-trends-automotive-suppliers">Electrify, Automate, Dominate: 4 Industry Shifts for Automotive Suppliers </a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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		<title>Jason Pohl: Designing for Shaq, Will Smith &#038; Muhammad Ali — and Why He Joined SOLIDWORKS</title>
		<link>https://hawkridgesys.com/blog/jason-pohl-solidworks-interview-d2m</link>
					<comments>https://hawkridgesys.com/blog/jason-pohl-solidworks-interview-d2m#respond</comments>
		
		<dc:creator><![CDATA[Emily Williams]]></dc:creator>
		<pubDate>Thu, 26 Mar 2026 15:43:59 +0000</pubDate>
				<category><![CDATA[Mechanical Design]]></category>
		<guid isPermaLink="false">https://hawkridgesys.com/?p=57797</guid>

					<description><![CDATA[<p>From Orange County Chopper fame to SOLIDWORKS ambassador: Jason Pohl discusses his design philosophy, early SOLIDWORKS memories, celebrity projects, and recent SLUGME 10 sculpture.  </p>
<p>The post <a href="https://hawkridgesys.com/blog/jason-pohl-solidworks-interview-d2m">Jason Pohl: Designing for Shaq, Will Smith &amp; Muhammad Ali — and Why He Joined SOLIDWORKS</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
]]></description>
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<p>At our annual D2M Conference we interviewed Jason Pohl, Lead Industrial Designer and Brand Ambassador, to learn what he’s built with SOLIDWORKS and pick his brain about his design process. Watch the full interview on the <a href="https://hawkridgesys.com/d2m-2025-accelerate">D2M Conference webpage</a>. </p>

<h2><span class="TextRun SCXW177945409 BCX0" lang="EN-US" xml:lang="EN-US" data-contrast="none"><span class="NormalTextRun SCXW177945409 BCX0" data-ccp-parastyle="heading 2">Creativity, Passion &amp; The Design Process</span></span><span class="EOP Selected SCXW177945409 BCX0" data-ccp-props="{&quot;134245418&quot;:true,&quot;134245529&quot;:true,&quot;335559738&quot;:160,&quot;335559739&quot;:80}"> </span></h2>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> Hey. Good morning, Jason. Thanks for taking some time out of your day to chat with us.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> Yeah. It&#8217;s awesome to be here, Damon. Thanks for having me.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> I think a lot of folks out in the Outreach audience today might be familiar with your work. They might have seen one of the bikes that you&#8217;ve designed, maybe saw you get into a spirited debate about one of them. I want to go back before all of that and find out, what is your background? How did you get into industrial design in the first place? What was your career path?</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> Sure. In my life, passion drives everything, And I guess when things started out, I was always about drawing and designing and building things. And I did it not just for me, but for the people around me. Because when I would show off a new painting or a new sculpture or a project, it would make people — it would bring joy to people. And that&#8217;s what it was about for me. It was all about getting joy and capturing fun. I feel like all designs, no matter what you work on, should provoke emotion and get people excited.</span></p>
<pre><span class="TextRun SCXW108513933 BCX0" lang="EN-US" xml:lang="EN-US" data-contrast="auto"><span class="NormalTextRun SCXW108513933 BCX0">“D</span><span class="NormalTextRun SCXW108513933 BCX0">esigns</span><span class="NormalTextRun SCXW108513933 BCX0">, no matter what you work on, should provoke </span><span class="NormalTextRun SCXW108513933 BCX0">emotion</span><span class="NormalTextRun SCXW108513933 BCX0"> and get people excited.” </span></span><span class="EOP Selected SCXW108513933 BCX0" data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></pre>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> Likewise. Creativity is where it starts. Right? We&#8217;re coming up here in a few days on the official thirtieth anniversary of the first release of SOLIDWORKS. A lot of people have been sharing what the first model they ever made in SOLIDWORKS was. Do you remember yours?</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> I do. SOLIDWORKS gave me power. And at my old job at Orange County Choppers, it allowed me to make things in real life.</span></p>
<p><img loading="lazy" decoding="async" class="aligncenter size-full wp-image-57800" src="https://hawkridgesys.com/wp-content/uploads/sw-jason-sketch.png" alt="Jason Pohl sketching new designs" width="882" height="506" srcset="https://hawkridgesys.com/wp-content/uploads/sw-jason-sketch.png 882w, https://hawkridgesys.com/wp-content/uploads/sw-jason-sketch-300x172.png 300w, https://hawkridgesys.com/wp-content/uploads/sw-jason-sketch-768x441.png 768w" sizes="(max-width: 882px) 100vw, 882px" /></p>
<p><span data-contrast="auto">I was making these parts and going right to the water jet and blasting them and hanging it on the bikes, and it was — it just gave me power. So, I do remember my first [design]. My very first thing was just a very basic wheel. It was just a three-spoke design, very simple. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">I look back at it now, get giggles, but it really — it allowed me to make my dreams possible. The first time you opened that a program like that, and you realized you could make almost anything, it — it was almost overwhelming. That&#8217;s how I felt.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> Tell us about your design methodology. You&#8217;ve done many projects in your career. Where do you like to get started? Is it with that sketch? Is it with a pen and paper?</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> Yeah, a lot of times I&#8217;ll start with a pencil sketch and just sketch down a bunch of concepts. And then I build what&#8217;s called an art board where I take different shapes and colors. It could be cars, it could be other things that inspire me. I build an art board, and I&#8217;ve been doing that lately with the 3D Lean tool. And it&#8217;s great. I can just copy and paste pictures and add notes to it. That way I have that one resource that I can go back to and constantly draw inspiration. I put all my sketches from my sketchbook into the Leanboard, all the pictures that inspire me, and useful links for future ordering of materials that I&#8217;m going to need. It&#8217;s just super helpful. So that&#8217;s how I [get] started.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> Yeah. Leanboard is one of those things that everybody with a license of SOLIDWORKS gets now. It&#8217;s not well known yet. I started using it for project planning earlier this year or even just reminders. It&#8217;s funny, right? You never think of SOLIDWORKS as having that kind of stuff. It&#8217;s a mechanical design tool, but it can do a lot.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> It can do a lot. Getting started in projects, I used to have to flush out the design ahead of time with sketch, with markers, pencil and paper, and then go into the software and really sit down and focus. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">But a lot of times, I find myself opening up xShape and just doing really quick concept models, because in the sub-D&#8217;s. I&#8217;m able to model so fast that sometimes that&#8217;s better because I see different shapes and contours in the 3D model that I can&#8217;t really express with just a pencil and a piece of paper. I often find myself jumping into xDesign, xShape, and just knocking out a quick concept in 3D space now.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> Yeah. I remember struggling with how to do that in SOLIDWORKS back in the day when we didn&#8217;t have those sub-D modeling tools. I think my friend wanted me to design a ship base/spaceship for a video game for him or something like that. I&#8217;m like, I don&#8217;t think I can. Not the right way.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> It&#8217;s all about the tools you have in your toolkit, right?</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> For sure. So, take me back. When you were just getting started, what were some of those early jobs where you used SOLIDWORKS to create some of this stuff?</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> I guess the first time I used SOLIDWORKS, because I came from the video game industry, it was all polygonal-based [designing]. I did some surface modeling too with splines. When I was introduced to SOLIDWORKS, I had an x y z to work from, and I had real numbers, so I could draw a perfect circle. And I knew that that was going to fit and be able to bolt on to the bike directly. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">[One of the first big jobs we did with SOLIDWORKS:] We built a bike for Will Smith. It was called the iRobot. That was the very first bike that I was able to sketch and work on and design. And I remember making a shift linkage for it, and then I did what was called a suicide shifter. So instead of using the actual foot, you could just grab this handle that came across the gas tank and shift gears with it. And then, I got into doing mirrors and wheels, air cleaner covers, primary covers and frame design. I even at one point in my career, had a frame builder that I could punch in numbers and actually generate a frame that we&#8217;d then send to our fabricator to build. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">The best thing about SOLIDWORKS [was that] I could always learn more. There was always more to know about it, and I just used a fraction of its power. I love to learn, so I&#8217;m still to this day learning new steps and new procedures and new ways of doing things inside SOLIDWORKS.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> That&#8217;s pretty cool. Learning never stops, does it?</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> And you gotta stay fresh with it, and you&#8217;ll learn a new way to make something that looks cool, but has real numbers behind it, just like you said.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> What are some of the other clients you worked with in your career? What are some of your favorites?</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> Oh, man. There [were] so many. Muhammad Ali was great to work with. Bill Murray, it turns out he — he was a mailman in Illinois, and so was I for one summer. So, we hit it off. He was great. We did the Caddyshack bike for him.</span></p>
<p><img loading="lazy" decoding="async" class="aligncenter size-full wp-image-57801" src="https://hawkridgesys.com/wp-content/uploads/occ-bikes.png" alt="Orange County Choppers Bike Design" width="871" height="494" srcset="https://hawkridgesys.com/wp-content/uploads/occ-bikes.png 871w, https://hawkridgesys.com/wp-content/uploads/occ-bikes-300x170.png 300w, https://hawkridgesys.com/wp-content/uploads/occ-bikes-768x436.png 768w" sizes="(max-width: 871px) 100vw, 871px" /></p>
<p><span data-contrast="auto">Billy Joel made fun of my haircut, which—which was funny because he didn&#8217;t have hair. Tony Stewart. It goes on and on. We did a bike for Shaq that was really cool because he&#8217;s just a huge person. So, like, no one in the shop could actually ride the bike that we made. My buddy Christian, our lead mechanic&#8230;we made him like stilts so he could shift gears, and he sat on top of the gas tank. It was huge.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335551550&quot;:1,&quot;335551620&quot;:1,&quot;335559685&quot;:0,&quot;335559737&quot;:0,&quot;335559738&quot;:240,&quot;335559739&quot;:240,&quot;335559740&quot;:279}"> </span></p>
<p><span data-contrast="auto">I got to work with all sorts of Fortune 500 companies, and I got to work with their ad agencies, and it really put me in a fortunate position. I got to travel the entire world, and I really cherish those moments that I was able to learn from the insanely talented team I got to work alongside and other people that really contributed to my role and success there, which was awesome.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335551550&quot;:1,&quot;335551620&quot;:1,&quot;335559685&quot;:0,&quot;335559737&quot;:0,&quot;335559738&quot;:240,&quot;335559739&quot;:240,&quot;335559740&quot;:279}"> </span></p>
<p><b><span data-contrast="auto">Damon</span></b><span data-contrast="auto">: You got to take a lot of these folks through the full engineering process, show them what it looks like to design something and prototype it and test it, and that&#8217;s a unique opportunity.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335551550&quot;:1,&quot;335551620&quot;:1,&quot;335559685&quot;:0,&quot;335559737&quot;:0,&quot;335559738&quot;:240,&quot;335559739&quot;:240,&quot;335559740&quot;:279}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto">  I basically [have] a four-part creative design process. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><img loading="lazy" decoding="async" class="aligncenter size-full wp-image-57802" src="https://hawkridgesys.com/wp-content/uploads/design-process.png" alt="Jason Pohl Design Process" width="881" height="507" srcset="https://hawkridgesys.com/wp-content/uploads/design-process.png 881w, https://hawkridgesys.com/wp-content/uploads/design-process-300x173.png 300w, https://hawkridgesys.com/wp-content/uploads/design-process-768x442.png 768w" sizes="(max-width: 881px) 100vw, 881px" /></p>
<p><span data-contrast="auto">The first part is understanding what exactly you&#8217;re trying to do. Is this a personal project for you to make you happy, bring you joy? Is it what the client needs? What does the competition look like? </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">And then the second phase — that&#8217;s doing the quick concept sketches, maybe adding a splash of color, maybe knocking [out] a quick model. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">[In] the third phase, I sit back and try to work in the details in 3D space, generate an amazing SOLIDWORKS file, something that&#8217;s manufacturable. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">The final phase is the creation phase or the make phase. That&#8217;s where I do the 3D printing or the CNC milling or welding.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">It&#8217;s endless. How you can [so easily] make things these days is really tremendous. And that&#8217;s what I love. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">I love the whole maker movement, how you can access equipment at different fab labs, [and] how you can get lower cost equipment. That you could never do before. And it&#8217;s really brought the power of design and manufacturing to the maker, [to] someone that just wants to create and build. That&#8217;s what I&#8217;m here for. I&#8217;m here to have fun and keep on building and keep on designing.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> It IS pretty exciting. There are millions of budding designers all over the world who really that have this opportunity now that they didn&#8217;t really have in the past. You&#8217;ve obviously got a passion for not only being creative, designing new things, but sharing that philosophy with others. Is that why you decided to go work for SOLIDWORKS?</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> Yeah. That&#8217;s exactly why. When I was traveling a lot back in the day, I&#8217;d go to airports, and I&#8217;d have a college kid run up to me. “Oh, hey, Jason Pohl.” “I&#8217;d be like, yo. What&#8217;s up?” And they&#8217;d [say] “Oh, I went to engineering school because of you. I&#8217;m a mechanical designer because of you. I saw you drawing bikes on that — on that glass tablet, and I saw you dream 3D. It opened my eyes up to product design.”</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335551550&quot;:1,&quot;335551620&quot;:1,&quot;335559685&quot;:0,&quot;335559737&quot;:0,&quot;335559738&quot;:240,&quot;335559739&quot;:240,&quot;335559740&quot;:279}"> </span></p>
<p><span data-contrast="auto">I had an art teacher back in high school that opened my eyes up to [the idea that] the whole world is designed. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335551550&quot;:1,&quot;335551620&quot;:1,&quot;335559685&quot;:0,&quot;335559737&quot;:0,&quot;335559738&quot;:240,&quot;335559739&quot;:240,&quot;335559740&quot;:279}"> </span></p>
<p><span data-contrast="auto">You can design it how you want. You could be the creator of all these different things. And that inspired me. I [have a huge] desire to help influence and inspire the next level of industrial designers. And what better place to do it and have the power to still be super creative, use state of the art tools, get to test drive them first, and make sure they&#8217;re ready?</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335551550&quot;:1,&quot;335551620&quot;:1,&quot;335559685&quot;:0,&quot;335559737&quot;:0,&quot;335559738&quot;:240,&quot;335559739&quot;:240,&quot;335559740&quot;:279}"> </span></p>
<pre><i><span data-contrast="auto">“I [have a huge] desire to help influence and inspire the next level of industrial designers.”</span></i><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335551550&quot;:1,&quot;335551620&quot;:1,&quot;335559685&quot;:0,&quot;335559737&quot;:0,&quot;335559738&quot;:240,&quot;335559739&quot;:240,&quot;335559740&quot;:279}"> </span></pre>
<p><img loading="lazy" decoding="async" class="aligncenter size-full wp-image-57803" src="https://hawkridgesys.com/wp-content/uploads/jason-sketching-pen-and-paper.png" alt="Jason sketching old school" width="879" height="500" srcset="https://hawkridgesys.com/wp-content/uploads/jason-sketching-pen-and-paper.png 879w, https://hawkridgesys.com/wp-content/uploads/jason-sketching-pen-and-paper-300x171.png 300w, https://hawkridgesys.com/wp-content/uploads/jason-sketching-pen-and-paper-768x437.png 768w" sizes="(max-width: 879px) 100vw, 879px" /></p>
<p><span data-contrast="auto">It never hurts to surround yourself with really smart people. SOLIDWORKS has done it right for so many years that I just feel honored to be part of the team. I really do.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335551550&quot;:1,&quot;335551620&quot;:1,&quot;335559685&quot;:0,&quot;335559737&quot;:0,&quot;335559738&quot;:240,&quot;335559739&quot;:240,&quot;335559740&quot;:279}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> Where else have you been sort of testing your skills lately? I&#8217;m hearing that you&#8217;ve been doing some stuff for the sporting world?</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> I definitely have a passion for sports. There&#8217;s no doubt about that. And recently, I just finished a fan Zamboni for the New Jersey Devils, which they use to give fans rides in between the periods of [the] hockey [game].  </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">I also make all the WWE championship belts. I&#8217;ve worked with them since 2006.  I machine those right here on the CNC mill behind me.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> Now that you&#8217;re at SOLIDWORKS, you&#8217;re an industrial design champion. Tell us more about what that means. What do you do at SOLIDWORKS?</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> I show that the dream is possible. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">Growing up, I had a lot of clients and client visits and bike unveils. I traveled a lot. And people would always approach me and say that I inspired them and motivated them to be a designer or an engineer. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">That stuck with me. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">I wanted to be able to help people and influence people to make cool choices and build fun things and just have fun with life because that&#8217;s what it&#8217;s about. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">[At SOLIDWORKS], I design and make products. I capture my entire process. I show off my workflows. And then I post them on the Made in 3D community on the </span><b><span data-contrast="auto">3DE</span></b><span data-contrast="auto">XPERIENCE SWYM platform. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> The SOLIDWORKS forums have always been a big part of that, and they&#8217;re part of the 3DEXPERIENCE platform now. </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> I love the SWYM platform because it&#8217;s a great resource to see what other makers are creating, designing, and building. And a lot of times, I get inspired by others there for my projects.  I&#8217;m the industrial design champion on the mainstream innovation adoption team, which is led by Justin Burton.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> You&#8217;ve been working with a lot of our favorite folks at SOLIDWORKS. You&#8217;ve been doing so many cool projects as a test case to share what these tools can do. What&#8217;s a recent one you&#8217;ve been working on that you&#8217;re all proud of?</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> The recent one I’ve been working on, over the last sixty days, is a really special project for the SlugMe 10 team. I’ve been part of it with everyone at SlugMe—this is my fifth year doing SlugMe. We have something really special that airs on YouTube November sixth. Everyone should check it out. We picked a topic that was intimidating to me and others. I really wanted to see if we could do it and if the new tools were up to the ultimate test. I was amazed. I was blown away, and I’m just so happy to be part of it. We used xDesign and xShape and created and built an amazing sculpture. It’ll be on display November sixth on YouTube, and everyone will get a chance to see it up close at 3DEXPERIENCE World in Houston, Texas next year.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> 2026, Houston. We are heading back to Houston next year for 3DEXPERIENCE World. There’s always lots of cool stuff on the show floor. We’ll have to keep our eyes out for that one. For those who aren’t familiar, the SlugMe event is in the spirit of the SOLIDWORKS user group community. A lot of folks have been to SOLIDWORKS user groups this year more than in the last few. We’ve been proud to participate in them at Hawk Ridge, and we’re excited to see that momentum.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> Yeah. I’ll also be speaking at a couple of sessions at 3DEXPERIENCE World in Houston. I have a meetup session next to the sculpture, which will be really cool. I’m also hosting my own session called “Limitless Design Using xShape.” It’s basically an industrial design focus and shows a little more about my workflow.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> I don’t want any spoilers, but can you give us a sneak peek? What are you going to cover in this session? What are your go-to xShape master tips?</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> It’s a whole bunch of things—it’s just my process: how I use the software, my day-to-day use of it, even using Leanboard to be successful with my projects. Also, there’s a guy who looks a lot like me that’ll be a participant at the Model Mania Extreme event. You definitely want to check that guy out. They tell me he’s pretty good.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><img loading="lazy" decoding="async" class="aligncenter size-full wp-image-57804" src="https://hawkridgesys.com/wp-content/uploads/leanboard-sw.png" alt="Jason Pohl using leanboard for organizing design input" width="868" height="500" srcset="https://hawkridgesys.com/wp-content/uploads/leanboard-sw.png 868w, https://hawkridgesys.com/wp-content/uploads/leanboard-sw-300x173.png 300w, https://hawkridgesys.com/wp-content/uploads/leanboard-sw-768x442.png 768w" sizes="(max-width: 868px) 100vw, 868px" /></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> Okay. I took my hand at the SOLIDWORKS ’95 challenge last year and I think I won a SOLIDWORKS ’95 CDK, so I must have done okay. But we’ll have to find you a worthy competitor there.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> That’d be great.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> You clearly have the passion, the skill, and the enthusiasm to share all of that with our community and others out there. We couldn’t be more grateful. Thanks so much for taking some time out of your day to chat with us. We can’t wait to see what else you’ve got in store.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Jason:</span></b><span data-contrast="auto"> Yeah, absolutely. Thanks, Damon, so much. Anytime I can work with Hawk Ridge, I’m gonna do it. I appreciate you guys so much.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><b><span data-contrast="auto">Damon:</span></b><span data-contrast="auto"> Thanks again. Amazing stuff. Thanks again to Jason Pohl for taking us behind the scenes in his world!</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p> </p>
<h2><span class="TextRun MacChromeBold SCXW185860847 BCX0" lang="EN-US" xml:lang="EN-US" data-contrast="none"><span class="NormalTextRun SCXW185860847 BCX0" data-ccp-parastyle="heading 3">Frequently Asked Questions </span></span></h2>
<p><b style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji'; font-size: 16px;"><span data-contrast="auto">What is Jason Pohl’s background and how did he get into industrial design?</span></b></p>
<p><span data-contrast="auto">Jason Pohl has always been driven by a passion for drawing, designing, and building things that bring joy to others. He started with art and sculptures, then moved into the video game industry before joining Orange County Choppers, where he became known for designing custom motorcycles. His love of creating emotion through design eventually led him to become the Industrial Design Champion at SOLIDWORKS.</span></p>
<p><b style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';"><span data-contrast="auto">Which celebrities has Jason Pohl designed custom bikes for?</span></b><span style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';" data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">Over the years, Jason has designed bikes and parts for many high-profile clients, including: </span><span data-contrast="auto">Will Smith (the iRobot bike), </span><span data-contrast="auto">Muhammad Ali, </span><span data-contrast="auto">Bill Murray (the Caddyshack bike), </span><span data-contrast="auto">Billy Joel, </span><span data-contrast="auto">Tony Stewart, and </span><span data-contrast="auto">Shaquille O’Neal (a massive bike scaled to his size.)</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}"> </span><span data-contrast="auto">He has also worked with Fortune 500 companies and their ad agencies on various projects.</span></p>
<p><b style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';"><span data-contrast="auto">What was Jason Pohl’s first project in SOLIDWORKS and how did itimpacthim?</span></b><span style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';" data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<p><span data-contrast="auto">His very first model in SOLIDWORKS was a simple three-spoke motorcycle wheel. He describes it as a basic design that now makes him laugh, but at the time it was transformative. SOLIDWORKS gave him precise control, real-world dimensions, and the ability to go straight from digital design to manufacturing (e.g., sending parts to the water jet), which he says “gave me power” and made his dreams possible.</span></p>
<p><b style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';"><span data-contrast="auto">What design tools does Jason currently use and recommend in the SOLIDWORKS ecosystem?</span></b></p>
<p><span data-contrast="auto">Jason frequently uses: </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="1" data-aria-level="1"><b><span data-contrast="auto">xShape</span></b><span data-contrast="auto"> for fast sub-D (subdivision) modeling and quick 3D concept exploration </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}"> </span></li>
</ul>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="2" data-aria-level="1"><b><span data-contrast="auto">xDesign</span></b><span data-contrast="auto"> for rapid cloud-based concept work </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}"> </span></li>
</ul>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="3" data-aria-level="1"><b><span data-contrast="auto">Leanboard</span></b><span data-contrast="auto"> (3D Lean) for collecting inspiration, sketches, reference images, notes, and material links in one place</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}"> </span></li>
</ul>
<p><span data-contrast="auto">He often starts with pencil sketches, builds an inspiration art board in Leanboard, then jumps into xShape or xDesign before refining detailed models in full SOLIDWORKS.</span></p>
<p><b style="font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';"><span data-contrast="auto">What recent projects has Jason Pohl been working on?</span></b></p>
<p><span data-contrast="auto">Recent highlights include: </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="3" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="1" data-aria-level="1"><span data-contrast="auto">Designing and machining WWE championship belts (ongoing since 2006) </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}"> </span></li>
</ul>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="3" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="2" data-aria-level="1"><span data-contrast="auto">Creating a fan Zamboni for the New Jersey Devils </span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}"> </span></li>
</ul>
<ul>
<li aria-setsize="-1" data-leveltext="" data-font="Symbol" data-listid="3" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}" data-aria-posinset="3" data-aria-level="1"><span data-contrast="auto">Leading a special sculpture project for the SlugMe 10 team (displayed at <strong>3D</strong>EXPERIENCE World in Houston in 2026)</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}"> </span></li>
</ul>
<p><span data-contrast="auto">He is also preparing to speak at <strong>3D</strong>EXPERIENCE World 2026, including a session called “Limitless Design Using xShape” and a meetup next to the SlugMe sculpture.</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}"> </span></p>
<p><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}"> </span></p>
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		<p>The post <a href="https://hawkridgesys.com/blog/jason-pohl-solidworks-interview-d2m">Jason Pohl: Designing for Shaq, Will Smith &amp; Muhammad Ali — and Why He Joined SOLIDWORKS</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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		<title>Meet Kenny Truong, Applications Engineer II at Hawk Ridge Systems</title>
		<link>https://hawkridgesys.com/blog/ask-an-engineer-kenny-truong</link>
					<comments>https://hawkridgesys.com/blog/ask-an-engineer-kenny-truong#respond</comments>
		
		<dc:creator><![CDATA[Emily Williams]]></dc:creator>
		<pubDate>Wed, 11 Mar 2026 20:35:33 +0000</pubDate>
				<category><![CDATA[News & Community]]></category>
		<guid isPermaLink="false">https://hawkridgesys.com/?p=57448</guid>

					<description><![CDATA[<p>Tell me about how you got into engineering.  I grew up in Minnesota and then I went to the engineering program at The University of Minnesota. I think even probably as early as middle school or high school, I knew I wanted to go down some type of engineering path. I just found mechanical things or just taking stuff [&#8230;]</p>
<p>The post <a href="https://hawkridgesys.com/blog/ask-an-engineer-kenny-truong">Meet Kenny Truong, Applications Engineer II at Hawk Ridge Systems</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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									<p></p>
<h2>Tell me about how you got into engineering. </h2>
<p></p>
<p>I grew up in Minnesota and then I went to the engineering program at The University of Minnesota. I think even probably as early as middle school or high school, I knew I wanted to go down some type of engineering path. I just found mechanical things or just taking stuff apart and putting it together and knowing how stuff worked rather than having this black box in front of me — I found that really satisfying. </p>
<p></p>
<p>I remember there was this little project or experiment that one of my elementary school teachers had, which really stuck in my brain as this itch. They had this box and they were showing it to us. There were three strings on the top and three strings on the bottom and you would pull on string A and then it would move the bottom string in the middle and then you pull on string B and it would move the last string or you do some combination and move them in a weird way. </p>
<p></p>
<p>You’d pull the strings and try to see what everything does and then try to draw a picture of what you think is happening on the inside. I drew a bunch of random stuff — pulleys and levers and all this stuff — I’m like, oh, these things are connected like this because when they move together, it moves this one. </p>
<p></p>
<p>I don’t actually remember what it was on the inside. I think she either didn’t open it and show us, or when she did, it was just maybe underwhelming and I just forgot about it. But I remember that when I went home, I really wanted to know what was going on inside. I didn’t just want to see the outside and pull on the strings and levers. I wanted to actually find out how it worked. </p>
<p></p>
<p>And I think that feeling has kind of stuck with me throughout a lot of projects and just thinking about a lot of different types of problems and different products that you might interact with. Why does my mouse work? And if I know that, then the next time it gets weird I can open it and clean it out or fix it or something like that rather than throwing it away and buying a new one. </p>
<p></p>
<h2>If Dale Ford (CEO at Hawk Ridge Systems) asked you to build an app or to open a new line of business to better future-proof Hawk Ridge, what would you pitch? </h2>
<p></p>
<p>Have you seen MythBusters? Something like that — anyone can watch MythBusters. You don’t have to be there and understand how they’re building this thing or making this. It’s just fun and entertaining to watch. </p>
<p></p>
<p>Today, on the Hawk Ridge show, we’re gonna do this random project. Maybe we happen to use a product of ours, maybe we don’t. But it’s just a fun way to kind of get people either engaged or interested. I think it’s also nice if it was something kids could watch too, and they would eventually want to go into some type of engineering. So, a cool online show in the style of MythBusters or some type of building show like This Old House, but instead of fixing a house it’s let’s do this 3D scanning project today or something like that. </p>
<p></p>
<h2>How did you end up at Hawk Ridge Systems and what were you doing before? </h2>
<p></p>
<p>I actually came directly to Hawk Ridge right out of school. I graduated in the spring of ‘21 and I started at Hawk Ridge in August ‘21. </p>
<p></p>
<p>At the time, one of the biggest reasons that made me swing towards Hawk Ridge, apart from one of the other offers I had, was I knew Hawk Ridge was going to involve teaching — presenting and content creation. </p>
<p></p>
<p>I had a little bit of experience teaching. I worked as a teaching assistant for a semester in school for a computer science course. And before that I would do summer tech camps for kids in school as well. So, I had a pretty good grasp on knowing that I just liked showing people how to do stuff and seeing them have that light bulb moment and figure out, oh, that’s why that works or that’s how you do it. </p>
<p></p>
<p>But the other side of that coin was the presentation; the content creation — I had debilitatingly bad stage fright.  </p>
<p></p>
<p>I couldn’t get up in front of people and speak confidently or eloquently to save my life. So I kind of figured, well, I’m just going to go take this job and either I’m going to learn how to get better at that or I’m going to be fired. That was a nice challenge to improve. </p>
<p></p>
<p>It was a frustrating experience where a lot of times in school we had to do presentations and usually I’d know what I was talking about. In one assignment, we had to do this little robot project. I built the robot and then I had to talk about the different stages of what I did.  </p>
<p></p>
<p>I’m the one that built this, I know all this stuff about it, but then I couldn’t communicate it very well and it was really frustrating. The stuff I have inside my head is not always what I’m able to communicate to other people’s heads. So bridging that gap I think is a really nice ability to have.  </p>
<p></p>
<h2>What do you think helps you get better? Just practice? </h2>
<p></p>
<p>Just practice doing it, I guess. Kind of just de-sensitizing yourself to it. It’s still — I’m still not loving it, but it’s definitely more of a comfortable thing I can do now where I can just slow down and make sure that what I’m saying is actually making sense and actually putting the idea that’s in my head into other people’s heads without getting too encumbered with random tangents or clamming up. </p>
<p></p>
<h2>What are you working on most days? </h2>
<p></p>
<p>I’ve been teaching some classes on simulation. I’ve always been teaching simulation, or at least for a long time now, but I’ve also been moving into some of our more advanced simulation courses which kind of offers a little bit more of a hurdle just because the topics are more complex, the students are more knowledgeable. So, the questions that you’re gonna get from them are gonna be tougher. </p>
<p></p>
<p>But then the solving and the problems that you can actually tackle with a project are also more interesting than what you would with a lower level. The highs are higher and the lows are lower. You might really get stumped by somebody, but then you can really go through some interesting scenarios with those products. </p>
<p></p>
<p>And then recently — I did some Flow Simulation consulting with a customer where basically it’s helping them get up and running. I’m helping them optimize their oven simulation. They’re completely or almost completely new to Flow Simulation and I’m basically doing a private training course. </p>
<p></p>
<h2>Do you like that better than the big group classes or is it different? </h2>
<p></p>
<p>I don’t think it’s better. I think it’s just different in its own way where you’re just focusing on one person’s specific thing rather than going through a pre-made book. </p>
<p></p>
<h2>What’s the weirdest / most fun project you’ve ever had at Hawk Ridge? </h2>
<p></p>
<p>The funnest project I’ve worked on was probably our <a href="https://www.a3dmfg.com/" target="_blank" rel="noreferrer noopener">A3D Manufacturing</a> webinar. I basically designed some rock climbing holds and then had them 3D print them and then they also did some paint and dye to show off the A3D post-processing capabilities. You can check out the webinar <a href="https://hawkridgesys.com/on-demand-webinar-design-print-climb-crafting-custom-climbing-holds-with-soliworks" target="_blank" rel="noreferrer noopener">Design, Print, Climb: Crafting Climbing Holds with SOLIDWORKS</a> for more information. </p>
<p></p>
<p>I got to design them in SOLIDWORKS on my screen and then A3D Manufacturing 3D printed them and shipped them to me. I put them up on my climbing wall and they actually worked great. I was a little bit scared about that because my climbing wall is just a little fun training wall over a hardwood floor. So, if it breaks, then I’m probably gonna break too. It was fun to make something on the screen and then have it actually in my hand supporting my weight.  </p>
<p> </p>
<p></p>
<p><strong><img loading="lazy" decoding="async" class="aligncenter size-full wp-image-57455" src="https://hawkridgesys.com/wp-content/uploads/kenny-ask-an-engineer-4.jpeg" alt="Kenny Truong out on a hike appreciating nature" width="1200" height="1800" srcset="https://hawkridgesys.com/wp-content/uploads/kenny-ask-an-engineer-4.jpeg 1200w, https://hawkridgesys.com/wp-content/uploads/kenny-ask-an-engineer-4-200x300.jpeg 200w, https://hawkridgesys.com/wp-content/uploads/kenny-ask-an-engineer-4-683x1024.jpeg 683w, https://hawkridgesys.com/wp-content/uploads/kenny-ask-an-engineer-4-768x1152.jpeg 768w, https://hawkridgesys.com/wp-content/uploads/kenny-ask-an-engineer-4-1024x1536.jpeg 1024w" sizes="(max-width: 1200px) 100vw, 1200px" /></strong></p>
<h2>Tell me about your side-quest / pet projects. </h2>
<p></p>
<p>A lot of my non-work projects right now are on my car. I live in western Colorado, and a lot of my weekends here involve me going mountain biking or rock climbing or skiing or camping. I don’t go camping just to camp — it’s usually camping and then I’m gonna go do one of the above. </p>
<p></p>
<figure class="wp-block-image size-full"><img loading="lazy" decoding="async" width="945" height="631" class="wp-image-57453" src="https://hawkridgesys.com/wp-content/uploads/image-21.png" alt="" srcset="https://hawkridgesys.com/wp-content/uploads/image-21.png 945w, https://hawkridgesys.com/wp-content/uploads/image-21-300x200.png 300w, https://hawkridgesys.com/wp-content/uploads/image-21-768x513.png 768w" sizes="(max-width: 945px) 100vw, 945px" /></figure>
<p></p>
<p>I’ve been building some little projects for the car. I actually have some articles about them on the website already. I built a little light bar mount and that was a pretty simple sheet metal part that I made inside SOLIDWORKS. You can read about it here: <a href="https://hawkridgesys.com/blog/how-to-create-hidden-light-bar-for-car-using-solidworks" target="_blank" rel="noreferrer noopener">How to Create a Hidden Light Bar for a Car Using SOLIDWORKS.</a> </p>
<p></p>
<p><img loading="lazy" decoding="async" class="aligncenter size-full wp-image-57467" src="https://hawkridgesys.com/wp-content/uploads/kenny-ask-an-engineer-2.jpeg" alt="Light bracket designed in SOLIDWORKS " width="1200" height="900" srcset="https://hawkridgesys.com/wp-content/uploads/kenny-ask-an-engineer-2.jpeg 1200w, https://hawkridgesys.com/wp-content/uploads/kenny-ask-an-engineer-2-300x225.jpeg 300w, https://hawkridgesys.com/wp-content/uploads/kenny-ask-an-engineer-2-1024x768.jpeg 1024w, https://hawkridgesys.com/wp-content/uploads/kenny-ask-an-engineer-2-768x576.jpeg 768w" sizes="(max-width: 1200px) 100vw, 1200px" /></p>
<p></p>
<p>My ongoing thing lately has been this drawer system for the back of the car. It’s basically a little platform that goes in the trunk, and I have a drawer that slides out. It’s kind of just a miniature pantry. I throw all of my Nerds gummy clusters in there and my other snacks. And then I also have a second slide with a fridge on it, so I can slide a fridge out of the trunk, and it will run on a battery. </p>
<p></p>
<p>So, after I’m done biking or skiing or climbing, then I can eat a bag of gummy clusters and have a cold beer while I’m out in the middle of the desert. </p>
<p><img loading="lazy" decoding="async" class="aligncenter size-full wp-image-57469" src="https://hawkridgesys.com/wp-content/uploads/drawer-system-automotive-aftermarket.png" alt="Mini kitchen drawer system for car for outdoor activities " width="1088" height="737" srcset="https://hawkridgesys.com/wp-content/uploads/drawer-system-automotive-aftermarket.png 1088w, https://hawkridgesys.com/wp-content/uploads/drawer-system-automotive-aftermarket-300x203.png 300w, https://hawkridgesys.com/wp-content/uploads/drawer-system-automotive-aftermarket-1024x694.png 1024w, https://hawkridgesys.com/wp-content/uploads/drawer-system-automotive-aftermarket-768x520.png 768w" sizes="(max-width: 1088px) 100vw, 1088px" /></p>
<p></p>
<p><img loading="lazy" decoding="async" class="aligncenter size-full wp-image-57468" src="https://hawkridgesys.com/wp-content/uploads/drawer-system-automotive-aftermarket-3.jpeg" alt="Mini kitchen drawer system for car for outdoor activities " width="1200" height="900" srcset="https://hawkridgesys.com/wp-content/uploads/drawer-system-automotive-aftermarket-3.jpeg 1200w, https://hawkridgesys.com/wp-content/uploads/drawer-system-automotive-aftermarket-3-300x225.jpeg 300w, https://hawkridgesys.com/wp-content/uploads/drawer-system-automotive-aftermarket-3-1024x768.jpeg 1024w, https://hawkridgesys.com/wp-content/uploads/drawer-system-automotive-aftermarket-3-768x576.jpeg 768w" sizes="(max-width: 1200px) 100vw, 1200px" /></p>
<p></p>
<figure class="wp-block-image size-full"><img loading="lazy" decoding="async" width="945" height="708" class="wp-image-57452" src="https://hawkridgesys.com/wp-content/uploads/image-20.png" alt="" srcset="https://hawkridgesys.com/wp-content/uploads/image-20.png 945w, https://hawkridgesys.com/wp-content/uploads/image-20-300x225.png 300w, https://hawkridgesys.com/wp-content/uploads/image-20-768x575.png 768w" sizes="(max-width: 945px) 100vw, 945px" /></figure>
<p></p>
<p></p>
<p></p>
<h2>What book should every engineer read? </h2>
<p></p>
<p>I think I have an engineering-specific book, but it’s one I think anyone could read. It’s turning into a movie anyways — Project Hail Mary. I thought it was pretty fun. Or really a lot of Andy Weir’s stuff. So that and The Martian, maybe cliché, but I thought the book was better than the movie, but I think they’re just fun stories where they wrap up all this problem solving and ingenuity into something sweet to make the medicine go down a little bit easier. </p>
<p></p>
<p>Rather than read an engineering textbook — no one wants to do that, not even an engineer — you can just read a fun story where it just happens to involve someone engineering their way out of a problem. </p>
<p></p>
<h2>What are you reading, watching, learning, playing? </h2>
<p></p>
<p>Right now, I’m reading just a normal fiction book — no engineering involved. It’s called The Institute. It’s the Stephen King book, which is actually my first Stephen King novel. I think he’s had a lot of books and he’s pretty popular, but I just haven’t gotten around to him until now. I’ve kind of just started into it, so I don’t have a lot to say about it yet. </p>
<p></p>
<p>But the one right before that I read was The Ministry of Time, and I thought that was a really good book. It was a really easy read, and it was kind of just a fun break from the world. It’s a page-turner. </p>
<p></p>
<h2>What do you want to learn next? </h2>
<p></p>
<p>I guess more simulation. I taught one of the more advanced classes recently, but there’s still another one. So nonlinear simulation and then also plastics simulation are the two big things that I want to learn next. </p>
<p></p>
<h2>What is exciting to you right now about the future of engineering in manufacturing? </h2>
<p></p>
<p>I’m cautiously optimistic about AI. There’s a lot of pitfalls and potential negative influences from AI, but basically anything that can reduce work — which AI definitely does have that potential — but also other automations or optimizations of the software that just makes it smarter to make your work easier and faster. </p>
<p></p>
<p>I mean if we can reduce the amount of work required for an engineer to still produce the same product, I think that’s always a win. </p>
<p></p>
<h2>Are you using LLMs on a daily basis for work or personal? </h2>
<p></p>
<p>No, I personally try to stay away from them. I’m not a big fan of them right now. Sometimes I’ll use them for writing content to help me rephrase an awkward paragraph or help develop an outline for a video or something like that, but that might be like once a month that I’ll use it. </p>
<p></p>
<h2>Do you have advice to people considering going into engineering? </h2>
<p></p>
<p>My advice for anyone that wants to go into engineering would be they should 100% do it, with the caveat that they have a genuine interest in engineering and that they’re not being pressured into it because they think that’s what they should do, or because their friends are doing it or their parents want them to do it. </p>
<p></p>
<p><img loading="lazy" decoding="async" class="aligncenter size-full wp-image-57450" src="https://hawkridgesys.com/wp-content/uploads/image-18.png" alt="Engineering joke meme " width="688" height="688" srcset="https://hawkridgesys.com/wp-content/uploads/image-18.png 688w, https://hawkridgesys.com/wp-content/uploads/image-18-300x300.png 300w, https://hawkridgesys.com/wp-content/uploads/image-18-150x150.png 150w, https://hawkridgesys.com/wp-content/uploads/image-18-100x100.png 100w" sizes="(max-width: 688px) 100vw, 688px" /></p>
<p></p>
<p>I think it’s a lot of work, but the work doesn’t feel like work if you’re actually genuinely interested in it. I remember very distinctly one of my projects in engineering school. We were doing that robot project, and we had the entire semester to basically build a robot. Mine was a xylophone-playing robot, and I was in such a flow state — I was so engaged and interested in the project that I think I finished it a third of the way through the semester. </p>
<p></p>
<p>I remember some days I would go to the lab and be working on my project and I just worked there for 8 hours straight. And then I think on occasion — this is not a healthy thing — but I would just forget to eat because I would just go there and just be working the whole time. I just wouldn’t feel hungry because I was so into the project and then I’d just go home and repeat it the next day. </p>
<p></p>
<h2>If you could time travel to any point in history and contribute to a famous engineering or manufacturing project, where would you go and what would you work on? </h2>
<p></p>
<p>I think my two choices are pretty close. One of them would be the space shuttle. I think there’s a lot of glamour now and economies of scale in reusable launch platforms like Falcon 9 where it’s just so much cheaper and easier nowadays. But I think there’s something just — the Falcon 9 can never touch the space shuttle in terms of just coolness. </p>
<p></p>
<p>It flies up and then it lands like a plane. That to me just seems like a stupidly funny project of let’s just make this plane go straight up and then have it come back down. Every other rocket just looks like a stick. It just goes up like it’s a building. But that one is just funny to me. It’s like a plane. </p>
<p></p>
<p>And then I’m also — I think aviation is pretty interesting too. So maybe some of the first planes or the first jet-powered planes would be fun to work on. Now that I’m talking about it, I think the shuttle is number one and then the plane stuff is number two. </p>
<p></p>
<h2>What’s an engineering problem you’d love to solve, but realistically it’s probably still like 50 years away? </h2>
<p></p>
<p>This is an easy answer. I don’t know if this is an engineering thing or just a common trope, but there’s always this talk about fusion being 50 years out. They said fusion was 50 years out 50 years ago, and now they’re saying it’s maybe 10 or 20, but fusion — it seems like it’s always just right on the cusp. </p>
<p></p>
<h2>You get to redesign one everyday object to make it ridiculously over-engineered. What is it, and what does it do? </h2>
<p></p>
<p>I’m gonna say cars, but not the mechanics of the cars — although I’m sure there’s room for improvement there too — but all the plastic panels in cars. I despise them because if you need to work on something and you try to pry the panel off, it snaps together but then it doesn’t really snap apart. So, when you try to pull it off, half the time you’ll snap a little tiny piece of plastic and then you have to go buy a new clip or if it’s molded into the panel, now your panel doesn’t go back properly. </p>
<p></p>
<p>So I’d say all of those panels on cars — instead of having plastic snaps, if they could just screw in and you could just use a screwdriver to take it all apart rather than trying to pull on something until maybe it breaks, maybe it comes off. </p>
<p></p>
<h2>You get to be Dale Ford for the day, CEO of Hawk Ridge Systems. What’s your first order of business? </h2>
<p></p>
<p>I really miss having snow days. I grew up in Minnesota, so we would have snow days every now and then where there just wouldn’t be at work or school. But you didn’t really know ahead of time. </p>
<p></p>
<p>I’d like to just randomly log in one day and just tell everyone no work today — random free holiday. That’d be fun. Especially since we’re remote. Unless your internet’s out you can’t really have a snow day. And even if the kids are out, you still work. </p>
<p></p>
<p>I’m also the type of person where if I knew I was gonna have a three-day weekend, then I would plan on going somewhere, which is fun on its own. But sometimes I come back from that, and I don’t even feel as relaxed just because I was going and doing something else. So if it’s just a surprise day, you’re not gonna go on a trip or anything. It’s just get caught up on errands, watch some TV, cook something, go for a run, work on projects. </p>
<p></p>
<h2>Can you tell me about a moment where you got to save the day for a customer? </h2>
<p></p>
<p>One of the easy ones that comes to mind, the customer’s issues up until that moment had just been limitations of the software and helping them find workarounds. Once we logged in; we were talking about their issue, and it was one of those ones where you can see immediately what’s wrong with it. Like oh, you put in the number here and you’re supposed to type it here or something like that — a very simple, straightforward, I have exactly what you want type of fix. They were trying to do some toolbox thing or something. It wasn’t that big of a win — it just stood out as a contrast because everything before that was no, no, no, no, no and then this one was finally a yes. </p>
<p></p>
<h2>What’s your approach / philosophy to serving the customer? </h2>
<p></p>
<p>My big thing when talking with customers is that I think about how I would want to be treated if I was a customer. I don’t want to sugarcoat things or try to upsell them to something they don’t need. </p>
<p></p>
<p>Ideally, I’d want to work with them and figure out what they would generally benefit from and just show them that path. For helping customers — a lot of the troubleshooting that we’re doing either in classes or in mentoring,  I always try to explain what I’m doing so they can follow along. If I’m at the doctor, I like when they explain what they’re doing. I try to do the same thing with customers. </p>
<p></p>
<p>I’m gonna have a bunch of questions to ask them to try to figure out what’s going on, but rather than just bombarding them with all the questions, I’ll usually try to say here’s my thought process behind this. I want to ask you this because if your answer is this, let’s do X. If your answer is this, let’s do Y. </p>
<p></p>
<p>I feel like it’s good to keep giving them context throughout and explaining why I’m gonna go check this thing — because sometimes this is off — rather than just doing it, even though it’s probably faster if I just do it. I want to let them know what I’m thinking and why it might work or not. </p>
<p></p>								</div>
				</div>
					</div>
				</div>
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		<p>The post <a href="https://hawkridgesys.com/blog/ask-an-engineer-kenny-truong">Meet Kenny Truong, Applications Engineer II at Hawk Ridge Systems</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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		<title>CAMWorks vs. ESPRIT vs. Mastercam: Choosing the Right Wire EDM Software       </title>
		<link>https://hawkridgesys.com/blog/choosing-right-wire-edm-software</link>
					<comments>https://hawkridgesys.com/blog/choosing-right-wire-edm-software#respond</comments>
		
		<dc:creator><![CDATA[Denis Larscheid]]></dc:creator>
		<pubDate>Thu, 05 Mar 2026 16:30:45 +0000</pubDate>
				<category><![CDATA[Manufacturing]]></category>
		<guid isPermaLink="false">https://hawkridgesys.com/?p=57305</guid>

					<description><![CDATA[<p>In the fast-evolving world of manufacturing, you need precision, speed, and flexibility to keep up with industry leaders.    For some industries, these are the bare minimum requirements in today’s market. Without them, you could be swept under the rug.   One machining process that offers these qualities is wire electrical discharge machining (wire EDM) — a technology that has revolutionized how manufacturers create intricate, high-precision components.  What Is Wire EDM?  Wire EDM, or [&#8230;]</p>
<p>The post <a href="https://hawkridgesys.com/blog/choosing-right-wire-edm-software">CAMWorks vs. ESPRIT vs. Mastercam: Choosing the Right Wire EDM Software       </a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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									<p>In the fast-evolving world of manufacturing,&nbsp;you need&nbsp;precision, speed, and flexibility&nbsp;to keep up with&nbsp;industry leaders.&nbsp;&nbsp;&nbsp;</p><p>For&nbsp;some&nbsp;industries,&nbsp;these are&nbsp;the bare&nbsp;minimum&nbsp;requirements&nbsp;in today&rsquo;s market.&nbsp;Without them,&nbsp;you could be swept under the rug.&nbsp;&nbsp;</p><p>One machining process that offers these qualities is <strong>wire&nbsp;electrical&nbsp;discharge&nbsp;machining (wire EDM)</strong>&nbsp;&mdash; a technology that has revolutionized how manufacturers create intricate, high-precision components.&nbsp;</p><h2>What Is Wire EDM?&nbsp;</h2><p>Wire EDM, or CNC wire cut electrical discharge machining, is a non-traditional machining process that uses a razor thin, electrically charged wire to cut conductive materials.&nbsp;&nbsp;</p><p>Rather than relying on mechanical force, the process removes material through a series of rapid, controlled electrical discharges between the thin wire and the workpiece. This allows manufacturers to produce extremely fine, detailed shapes with tight tolerances that are difficult or impossible to achieve with conventional cutting tools.&nbsp;Think of it like using dental floss instead of a knife to cut baked goods.&nbsp;</p><p>Because the process does not exert mechanical stress on the material, wire EDM is especially effective for machining hard metals, such as hardened steel, titanium, and superalloys.&nbsp;&nbsp;</p><p>The result is a remarkably smooth surface finish and precise geometry.&nbsp;It&rsquo;s&nbsp;the perfect way to cut components that require an extremely&nbsp;high level&nbsp;of accuracy and reliability &mdash; down to&nbsp;a&nbsp;thousandth of an inch!&nbsp;</p><h2>Who Uses Wire EDM?&nbsp;</h2><p>Wire EDM gives manufacturers flexibility to cut intricate profiles and angled features &mdash; often with faster turnaround and lower cost than many traditional cutting methods.&nbsp;&nbsp;</p><p>Key variables such as wire material, wire diameter, cutting speed, current, and voltage also play&nbsp;an important role, and adjustments to any of these settings can affect the final&nbsp;part&nbsp;quality.&nbsp;</p><p>Because of these advantages, many industries rely on wire EDM to produce highly precise components, such as gears and complex molds.&nbsp;</p><p>Here are a few key industries and examples of products that use wire EDM to produce.&nbsp;</p><figure class="wp-block-table">
<table class="has-fixed-layout">
<tbody>
<tr>
<td><strong>Industry</strong>&nbsp;</td>
<td><strong>Products That Use Wire EDM</strong>&nbsp;</td>
</tr>
<tr>
<td><a href="https://hawkridgesys.com/aerospace-defense" target="_blank" rel="noreferrer noopener">Aerospace</a>&nbsp;</td>
<td>Turbine blades, intricate airframe parts, and precision fasteners that must meet strict safety standards&nbsp;</td>
</tr>
<tr>
<td><a href="https://hawkridgesys.com/life-sciences-healthcare" target="_blank" rel="noreferrer noopener">Medical</a>&nbsp;</td>
<td>Surgical instruments, implants, and diagnostic devices that require flawless finishes and micron-level accuracy&nbsp;</td>
</tr>
<tr>
<td><a href="https://hawkridgesys.com/transportation-industry" target="_blank" rel="noreferrer noopener">Automotive</a>&nbsp;</td>
<td>Components&nbsp;such as engine and transmission parts that endure extreme conditions&nbsp;</td>
</tr>
<tr>
<td><a href="https://hawkridgesys.com/high-tech-industry" target="_blank" rel="noreferrer noopener">Electronics</a>&nbsp;&amp; Semiconductor&nbsp;</td>
<td>Miniature connectors and components that require exact dimensions and ultra-clean cuts&nbsp;</td>
</tr>
<tr>
<td>Tool &amp; Die Making&nbsp;</td>
<td>Complex molds, punches, and dies that require fine detail and accuracy&nbsp;</td>
</tr>
</tbody>
</table>
</figure><h2>3 Popular Wire EDM Software Available&nbsp;</h2><p>As powerful as wire EDM technology is, achieving its full potential requires the right programming and automation tools.&nbsp;Let&rsquo;s take a look at three popular&nbsp;types of&nbsp;wire EDM software&nbsp;and review their capabilities.&nbsp;</p><ol class="wp-block-list" start="1">
<li>CAMWorks Wire EDM Pro&nbsp;</li>
</ol><ol class="wp-block-list" start="2">
<li>ESPRIT Wire EDM&nbsp;</li>
</ol><ol class="wp-block-list" start="3">
<li>Mastercam Wire&nbsp;</li>
</ol><h2>At-A-Glance Comparison&nbsp;</h2><p>Here&rsquo;s&nbsp;a quick comparison of the most popular wire EDM products on the market.&nbsp;We&rsquo;ll&nbsp;dive deeper into each one&nbsp;later&nbsp;in this blog.&nbsp;</p><table style="font-weight: 400;" data-tablestyle="MsoTableGrid" data-tablelook="1696" aria-rowcount="6">
<tbody>
<tr aria-rowindex="1">
<td data-celllook="69633">
<p><b><span data-contrast="none">Criteria</span></b><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="65537">
<p><b><span data-contrast="none">CAMWorks Wire EDM Pro</span></b><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="65537">
<p><b><span data-contrast="none">ESPRIT Wire EDM</span></b><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="65553">
<p><b><span data-contrast="none">Mastercam Wire</span></b><span data-ccp-props="{}">&nbsp;</span></p>
</td>
</tr>
<tr aria-rowindex="2">
<td data-celllook="69632">
<p><b><span data-contrast="none">Best For</span></b><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="0">
<p><span data-contrast="auto">SOLIDWORKS-centric teams who want automation + associativity and to minimize CAD/CAM handoffs.</span><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="0">
<p><span data-contrast="auto">Shops that want machine-aware programming, strong OEM-tuned workflows, and (when applicable) more advanced setups like brand-optimized wire EDM.</span><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="16">
<p><span data-contrast="auto">Teams&nbsp;that want a widely used, general-purpose wire EDM package (especially if they already standardize on Mastercam).</span><span data-ccp-props="{}">&nbsp;</span></p>
</td>
</tr>
<tr aria-rowindex="3">
<td data-celllook="69632">
<p><b><span data-contrast="none">Core Strength(s)</span></b><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="0">
<p><span data-contrast="auto">Fully integrated in SOLIDWORKS&nbsp;with&nbsp;&nbsp;automation&nbsp;like&nbsp;solid to&nbsp;G-code and feature-driven workflow (especially attractive for repeatable die/punch/profile work).</span><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="0">
<p><span data-contrast="auto">All-in-one EDM cycles (wire/tank, rough, tabs/slug handling, skim) +&nbsp;machine-specific knowledge/cutting conditions and factory-developed&nbsp;posts&nbsp;positioning.</span><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="16">
<p><span data-contrast="auto">Strong set of 2&ndash;4 axis wire&nbsp;paths and day-to-day controls (wire motion/angle, entries/exits, etc.).</span><span data-ccp-props="{}">&nbsp;</span></p>
</td>
</tr>
<tr aria-rowindex="4">
<td data-celllook="69632">
<p><b><span data-contrast="none">Key Limitation(s)</span></b><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="0">
<p><span data-contrast="auto">Most powerful results require upfront process database/standards setup (machines, models, posts, cutting conditions) compatible&nbsp;with&nbsp; your&nbsp;shop.</span><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="0">
<p><span data-contrast="auto">Typically&nbsp;a heavier upfront setup/implementation mindset (virtual-twin/machine-aware approach); can&nbsp;feel&nbsp;more&nbsp;system than lighter EDM software.</span><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="16">
<p><span data-contrast="auto">No longer native inside SOLIDWORKS via the old add-in (it was retired), so SOLIDWORKS users typically rely on file import/translators rather than a true single-window CAD/CAM experience.</span><span data-ccp-props="{}">&nbsp;</span></p>
</td>
</tr>
<tr aria-rowindex="5">
<td data-celllook="69632">
<p><b><span data-contrast="none">Learning Curve</span></b><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="0">
<p><b><span data-contrast="auto">Low&ndash;Medium</span></b><span data-contrast="auto">&nbsp;(if you already live in SOLIDWORKS);&nbsp;</span><b><span data-contrast="auto">Medium overall</span></b><span data-contrast="auto">&nbsp;(once you factor in automation&nbsp;and&nbsp;standards setup).</span><span data-ccp-props='{"335559738":240,"335559739":240}'>&nbsp;</span></p>
<p><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="0">
<p><b><span data-contrast="auto">Medium&ndash;High</span></b><span data-contrast="auto">&nbsp;(especially when&nbsp;you&rsquo;re&nbsp;leveraging&nbsp;machine awareness/virtual&nbsp;twin concepts deeply).</span><span data-ccp-props='{"335559738":240,"335559739":240}'>&nbsp;</span></p>
<p><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="16">
<p><b><span data-contrast="auto">Medium</span></b><span data-contrast="auto">&nbsp;(lots of training&nbsp;and&nbsp;community, but&nbsp;you&rsquo;ll&nbsp;still need solid wire EDM&nbsp;process&nbsp;knowledge&nbsp;and&nbsp;post confidence).</span><span data-ccp-props='{"335559738":240,"335559739":240}'>&nbsp;</span></p>
<p><span data-ccp-props="{}">&nbsp;</span></p>
</td>
</tr>
<tr aria-rowindex="6">
<td data-celllook="69888">
<p><b><span data-contrast="none">Integrations</span></b><span data-ccp-props="{}">&nbsp;</span></p>
</td>
<td data-celllook="256">
<p><span data-contrast="auto">True single-window SOLIDWORKS integration; associativity and shared file context.</span><span data-ccp-props='{"335559738":240,"335559739":240}'>&nbsp;</span></p>
</td>
<td data-celllook="256">
<p><span data-contrast="auto">ESPRIT EDGE FX (free add-in) for CAD data exchange that&nbsp;retains&nbsp;a link back to CAD; docs&nbsp;also call out options like&nbsp;Onshape&nbsp;import access.</span><span data-ccp-props='{"335559738":240,"335559739":240}'>&nbsp;</span></p>
</td>
<td data-celllook="272">
<p><span data-contrast="auto">Broad CAD exchange via file&nbsp;translators;&nbsp;plus&nbsp;an ecosystem of third-party add-ons.</span><span data-ccp-props='{"335559738":240,"335559739":240}'>&nbsp;</span></p>
</td>
</tr>
</tbody>
</table><h3>1. CAMWorks Wire EDM Pro&nbsp;</h3><p><a href="https://hawkridgesys.com/camworks" target="_blank" rel="noreferrer noopener">CAMWorks</a>&nbsp;is a CNC programming software that&nbsp;lets&nbsp;you generate toolpaths, simulate machining, and post G-code.&nbsp;It&nbsp;uses machining features and an editable knowledge base to standardize best practices and speed up programming across parts, teams, and machines.&nbsp;</p><p>CAMWorks&nbsp;Wire EDM Pro&nbsp;is&nbsp;designed specifically for advanced wire EDM machining.&nbsp;It integrates with CAMWorks and&nbsp;<a href="https://hawkridgesys.com/solidworks-3d-cad" target="_blank" rel="noreferrer noopener">SOLIDWORKS</a>&nbsp;to streamline the entire process&nbsp;&mdash;&nbsp;from setup to simulation to code generation.&nbsp;</p><p>By automating complex programming tasks,&nbsp;CAMWorks Wire EDM&nbsp;allows machinists to focus on productivity rather than repetitive setup work. Whether creating simple 2D contours or intricate 3D geometries, the software ensures that every cut is&nbsp;optimized&nbsp;for quality and efficiency.&nbsp;</p><figure class="wp-block-image size-full"><img loading="lazy" decoding="async" class="alignnone wp-image-57307" src="https://hawkridgesys.com/wp-content/uploads/image-17.png" alt="Wire-cutting&nbsp;simulation of a key using CAMWorks wire EDM in SOLIDWORKS CAD&nbsp;" width="823" height="376" srcset="https://hawkridgesys.com/wp-content/uploads/image-17.png 823w, https://hawkridgesys.com/wp-content/uploads/image-17-300x137.png 300w, https://hawkridgesys.com/wp-content/uploads/image-17-768x351.png 768w" sizes="(max-width: 823px) 100vw, 823px" /><img loading="lazy" decoding="async" width="625" height="1" class="wp-image-57306" src="https://hawkridgesys.com/wp-content/uploads/image-16.png" alt="" srcset="https://hawkridgesys.com/wp-content/uploads/image-16.png 625w, https://hawkridgesys.com/wp-content/uploads/image-16-300x1.png 300w, https://hawkridgesys.com/wp-content/uploads/image-16-150x1.png 150w, https://hawkridgesys.com/wp-content/uploads/image-16-100x1.png 100w" sizes="(max-width: 625px) 100vw, 625px" /></figure><h4><em>Key Features and Advantages</em>&nbsp;</h4><p>CAMWorks&nbsp;Wire EDM Pro has several strengths. One of which is its advanced toolpath generation, which automatically calculates the most efficient cutting paths to reduce machining time and improve part accuracy.&nbsp;&nbsp;</p><p>Its real-time wire path simulation gives users the ability to visualize the machining process before running it, allowing them to detect potential collisions, verify geometries, and&nbsp;optimize&nbsp;strategies within a virtual environment.&nbsp;</p><p>Here are&nbsp;additional&nbsp;features:&nbsp;</p><p><strong>Wire EDM&nbsp;Programming&nbsp;Capabilities</strong>&nbsp;</p><ul class="wp-block-list">
<li>2-axis through full 4-axis&nbsp;wire EDM programming (including 2-axis with taper&nbsp;or&nbsp;draft-wall style parts)&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Feature-based&nbsp;wire EDM (built specifically for EDM) rather than modified milling commands for EDM workflows&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Automatic land&nbsp;and&nbsp;taper detection/toolpaths&nbsp;</li>
</ul><p><strong>Productivity&nbsp;Features&nbsp;</strong>&nbsp;</p><ul class="wp-block-list">
<li>Its integrated post-processor generates fully optimized G-code for each specific machine configuration, while advanced taper cutting capabilities make it possible to produce&nbsp;the precise&nbsp;angled cuts.&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Automatic Feature Recognition (AFR) for EDM features (punch/die/profile)&nbsp;including&nbsp;imported solids (STEP/IGES/SAT, etc.)&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Automation for rough/skim/tab-style cutting workflows (part of its EDM operations/positioning)&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Optional glue-stops for slug removal&nbsp;(as part of the automated workflow)&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Automatic technology assignment that intelligently selects parameters like wire diameter, cutting speed, and feed rates for each task,&nbsp;minimizing&nbsp;setup time and reducing&nbsp;the risk of human error&nbsp;</li>
</ul><p><strong>Cut&nbsp;Condition&nbsp;for&nbsp;Reuse&nbsp;&amp;&nbsp;Consistency</strong>&nbsp;</p><ul class="wp-block-list">
<li>Includes user preference&nbsp;settings (such as&nbsp;tool offsets, cutting conditions,&nbsp;and&nbsp;start holes)&nbsp;</li>
</ul><p><strong>Setup &amp;&nbsp;Workflow&nbsp;Efficiency</strong>&nbsp;</p><ul class="wp-block-list">
<li>Fully integrated in SOLIDWORKS (single-window workflow), which helps keep CAD and CAM associative&nbsp;&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Decals for Entry Points, Glue Stops, and Machine Stops (a workflow feature&nbsp;available with CAMWorks Wire EDM&nbsp;Premium)&nbsp;&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Simulation&nbsp;is&nbsp;part of&nbsp;the automated workflow,&nbsp;so you can&nbsp;review&nbsp;before running&nbsp;</li>
</ul><p><strong>Compatibility</strong>&nbsp;</p><ul class="wp-block-list">
<li>Supports a wide range of EDM machine brands, such as Mitsubishi,&nbsp;Sodick, and&nbsp;AgieCharmilles.&nbsp;</li>
</ul><h3>2. Esprit Wire EDM&nbsp;</h3><p>Hexagon&rsquo;s Esprit&nbsp;CAM&nbsp;is a full-spectrum CNC programming software, with capabilities&nbsp;like&nbsp;multi-axis machining,&nbsp;virtual&nbsp;twin&nbsp;simulation (like testing for&nbsp;collision detection), and wire EDM.&nbsp;&nbsp;</p><h4><em>Key Features and Advantages</em>&nbsp;</h4><p><strong>Wire EDM Programming Capabilities</strong>&nbsp;</p><ul class="wp-block-list">
<li>Automates programming of 2-axis and 4-axis contouring paths&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Land&nbsp;and&nbsp;taper support (including varying tapers&nbsp;and&nbsp;advanced conics) for 2-axis contouring on open/closed profiles&nbsp;</li>
</ul><ul class="wp-block-list">
<li>True 4-axis synchronization (upper/lower profiles)&nbsp;that&nbsp;supports complex contours with precise XY/UV synchronization&nbsp;(complex parts are created as 4-axis ruled features)&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Rotary EDM (indexing + continuous rotary turn-while-burn) for machines that support rotary motion&nbsp;</li>
</ul><p>&nbsp;<strong>Productivity Features&nbsp;</strong>&nbsp;</p><ul class="wp-block-list">
<li>Allows for unattended machining&nbsp;focus,&nbsp;classifying&nbsp;ops into roughing, skimming, and cut-off, then&nbsp;optimizes&nbsp;sequencing across multiple features/workpieces to reduce operator intervention&nbsp;&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Slug&nbsp;management,&nbsp;tabs, and&nbsp;slugless pocketing to further reduce supervision&nbsp;&nbsp;</li>
</ul><ul class="wp-block-list">
<li>No-core pocketing (2-axis and 4-axis) for cavities where slugs are too small/complex to&nbsp;remove&nbsp;(erodes away internal material without creating a slug, with multiple patterns)&nbsp;</li>
</ul><ul class="wp-block-list">
<li>EDM sorting tools to automatically sort&nbsp;and&nbsp;sequence EDM operations by criteria you choose&nbsp;</li>
</ul><p><strong>Cut Condition for Reuse &amp; Consistency</strong>&nbsp;</p><ul class="wp-block-list">
<li>Machine-specific technology pages (by OEM): gives ready access to each manufacturer&rsquo;s EDM cutting technology&nbsp;and&nbsp;methodologies, and&nbsp;supports generic EDM technology&nbsp;</li>
</ul><ul class="wp-block-list">
<li>EDM Expert System with XML cut data lets you choose cut data for specific machines, with the data stored in XML for easy updating&nbsp;</li>
</ul><ul class="wp-block-list">
<li>OEM-specific cut-data workflows (e.g.,&nbsp;AgieCharmilles) where sequence files&nbsp;and&nbsp;OEM expert systems may be used&nbsp;</li>
</ul><p><strong>Setup &amp; Workflow Efficiency</strong>&nbsp;</p><ul class="wp-block-list">
<li>Factory-certified post&nbsp;processors to&nbsp;help output reliable machine-ready code&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Feature properties carry key intent (thread location, start point, cut direction, taper angle, land height, corner styles), which helps keep programming consistent and editable&nbsp;&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Rotary feature intelligence includes rotary-specific features that help keep the wire steady during continuous rotation, and standard EDM features can carry workpiece orientation info to make indexing rotation automatic&nbsp;</li>
</ul><h3>3. Mastercam Wire&nbsp;</h3><p>Mastercam Wire is a powerful CAD/CAM tool focused on giving CNC wire EDM programmers precise control, efficient workflows, and adaptable strategies for both simple and complex wire EDM machining needs. It is part of the broader Mastercam suite.&nbsp;&nbsp;</p><h4><em>Key Features and Advantages</em>&nbsp;</h4><p><strong>Wire EDM Programming Capabilities</strong>&nbsp;</p><ul class="wp-block-list">
<li>2-axis and 4-axis wire&nbsp;paths for everything from simple profiles to more complex synchronized motion&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Straight or tapered cutting (and control over taper angles along the contour)&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Control over wire motion, angle, entry/exit (lead-in/lead-out) to dial in how the wire approaches/leaves the cut&nbsp;</li>
</ul><p><strong>Productivity Features&nbsp;</strong>&nbsp;</p><ul class="wp-block-list">
<li>Efficient tab creation&nbsp;and&nbsp;management,&nbsp;plus complete tab control (helpful for slug retention and part stability)&nbsp;&nbsp;</li>
</ul><ul class="wp-block-list">
<li>No-core cutting options for certain workflows&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Ability to cut multiple contours in one operation and sort chains to control motion&nbsp;and&nbsp;order&nbsp;</li>
</ul><p><strong>Cut Condition for Reuse &amp; Consistency</strong>&nbsp;</p><ul class="wp-block-list">
<li>User-customizable wire libraries to store power settings&nbsp;and&nbsp;registers for rough&nbsp;and&nbsp;skim passes so you can reuse settings&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Corner control (settings for corner types) to help manage accuracy&nbsp;and&nbsp;finish in corners&nbsp;</li>
</ul><p><strong>Setup &amp; Workflow Efficiency</strong>&nbsp;</p><ul class="wp-block-list">
<li>Move a single part file between machines&nbsp;when&nbsp;you need to run the same job on different equipment&nbsp;</li>
</ul><ul class="wp-block-list">
<li>Thread point support in the workflow so the wire threading location can be defined and stay associative to the model&nbsp;</li>
</ul><h2>Which One Is the Best? &nbsp;</h2><p>There&nbsp;isn&rsquo;t&nbsp;a single &ldquo;best&rdquo;&nbsp;wire EDM CAM for everyone&nbsp;&mdash;&nbsp;it depends on what&nbsp;you&rsquo;re&nbsp;optimizing.&nbsp;&nbsp;</p><p><strong>Mastercam Wire</strong>&nbsp;tends to be the better pick if you want a widely adopted, straightforward Wire EDM workflow with strong day-to-day essentials like moving one part file between machines, user-customizable wire libraries for rough/skim registers, and built-in controls for tabs, corner types, and taper settings&nbsp;&mdash;&nbsp;especially if your shop already runs Mastercam for mill/lathe and wants consistency.&nbsp;&nbsp;</p><p>If your goal is maximum automation inside&nbsp;<a href="https://hawkridgesys.com/solidworks-3d-cad" target="_blank" rel="noreferrer noopener">SOLIDWORKS</a>,&nbsp;<strong>CAMWorks&nbsp;Wire EDM Pro&nbsp;</strong>often&nbsp;wins on&nbsp;speed-to-code because&nbsp;it&rsquo;s&nbsp;built around&nbsp;a&nbsp;solid to&nbsp;G-code in one click automation (auto-detect features, generate operations/toolpaths, and post).&nbsp;</p><p>On the other hand,&nbsp;<strong>ESPRIT</strong>&nbsp;can be the better choice when&nbsp;you&rsquo;re&nbsp;pushing more complex&nbsp;wire EDM workflows (including feature-driven programming and cases like rotary&nbsp;wire EDM, where&nbsp;ESPRIT&nbsp;EDGE documentation calls out specialized features to keep the wire steady and automate indexing orientation).&nbsp;</p><h2>Final Note&nbsp;</h2><p>Wire EDM can help&nbsp;companies produce parts faster, more accurately, and more efficiently.&nbsp;Whichever software you choose,&nbsp;you&rsquo;ll&nbsp;be adding robust capabilities as well as precision and productivity to your workflow,&nbsp;helping&nbsp;your shop remain competitive in today&rsquo;s marketplace.&nbsp;</p><p>Need help deciding which&nbsp;wire EDM&nbsp;product is right for you?&nbsp;<a href="https://www.hawkridgesys.com/contact-us">Reach out</a>&nbsp;to&nbsp;us.&nbsp;We&rsquo;ll&nbsp;be happy to help.&nbsp;&nbsp;</p><p>&nbsp;</p>
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		<p>The post <a href="https://hawkridgesys.com/blog/choosing-right-wire-edm-software">CAMWorks vs. ESPRIT vs. Mastercam: Choosing the Right Wire EDM Software       </a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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		<title>5 Years, 1 Skateboard, 2 CAD Tools: How CATIA Took My Topology Design from Good to Great</title>
		<link>https://hawkridgesys.com/blog/topology-optimization-catia-solidworks-skateboard-design</link>
					<comments>https://hawkridgesys.com/blog/topology-optimization-catia-solidworks-skateboard-design#respond</comments>
		
		<dc:creator><![CDATA[Sean Marrs]]></dc:creator>
		<pubDate>Mon, 02 Mar 2026 17:30:11 +0000</pubDate>
				<category><![CDATA[Simulation & Analysis]]></category>
		<guid isPermaLink="false">https://hawkridgesys.com/?p=57208</guid>

					<description><![CDATA[<p>Learn why topology optimization transforms product design from a use-case perspective, where we use advanced SOLIDWORKS and CATIA workflows to design and print a skateboard. </p>
<p>The post <a href="https://hawkridgesys.com/blog/topology-optimization-catia-solidworks-skateboard-design">5 Years, 1 Skateboard, 2 CAD Tools: How CATIA Took My Topology Design from Good to Great</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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									<p>In this post,&nbsp;I&rsquo;ll&nbsp;walk through what I shared at the Design2Manufacture digital conference &mdash; how topology optimization in <a href="https://hawkridgesys.com/topology-optimization-in-catia-for-advanced-engineering">CATIA</a> takes&nbsp;simulation-driven design from concept to reality, enabling workflows and levels of control that go beyond what <a href="https://hawkridgesys.com/blog/best-guide-to-buying-solidworks">SOLIDWORKS</a> alone is designed to support.&nbsp;We&rsquo;ll&nbsp;explore what topology optimization is, how&nbsp;it&rsquo;s&nbsp;evolved&nbsp;since my first SOLIDWORKS project&nbsp;over 5 years ago,&nbsp;and why&nbsp;it&rsquo;s&nbsp;a cornerstone of the generative design workflow.&nbsp;</p><h2 aria-level="2"><b><span data-contrast="none">A Throwback to 2019: My First Topology Experiment</span></b><span data-ccp-props='{"134245418":true,"134245529":true,"335559738":200,"335559739":0}'>&nbsp;</span></h2><p><span data-contrast="auto">Back in 2019, I published&nbsp;</span><a href="https://www.youtube.com/watch?v=xtp-FlMOetw"><span data-contrast="none">a YouTube series where I designed and 3D-printed a penny-board-sized skateboard using SOLIDWORKS Topology Study</span></a><span data-contrast="auto">. The goal was&nbsp;simple &mdash; make something light, strong, and fun to ride. It was printed on a modified&nbsp;Creality&nbsp;CR-10 using carbon fiber nylon filament. Despite the experimental setup, the board&nbsp;held up remarkably well through daily rides, city commutes, and even a few trips strapped to my luggage.</span><span data-ccp-props="{}">&nbsp;</span></p><p>
<figure id="attachment_57215" aria-describedby="caption-attachment-57215" style="width: 1919px" class="wp-caption aligncenter"><img loading="lazy" decoding="async" class="size-full wp-image-57215" src="https://hawkridgesys.com/wp-content/uploads/2-linear-static-analysis-skateboard-model.png" alt="Linear Static Analysis of the SOLIDWORKS Skateboard model to verify boundary conditions." width="1919" height="1079" srcset="https://hawkridgesys.com/wp-content/uploads/2-linear-static-analysis-skateboard-model.png 1919w, https://hawkridgesys.com/wp-content/uploads/2-linear-static-analysis-skateboard-model-300x169.png 300w, https://hawkridgesys.com/wp-content/uploads/2-linear-static-analysis-skateboard-model-1024x576.png 1024w, https://hawkridgesys.com/wp-content/uploads/2-linear-static-analysis-skateboard-model-768x432.png 768w, https://hawkridgesys.com/wp-content/uploads/2-linear-static-analysis-skateboard-model-1536x864.png 1536w, https://hawkridgesys.com/wp-content/uploads/2-linear-static-analysis-skateboard-model-1320x742.png 1320w, https://hawkridgesys.com/wp-content/uploads/2-linear-static-analysis-skateboard-model-1200x675.png 1200w" sizes="(max-width: 1919px) 100vw, 1919px" /><figcaption id="caption-attachment-57215" class="wp-caption-text">Linear Static Analysis of the SOLIDWORKS Skateboard model to verify boundary conditions.</figcaption></figure>
</p><p>&nbsp;</p><p>
<figure id="attachment_57216" aria-describedby="caption-attachment-57216" style="width: 1919px" class="wp-caption aligncenter"><img loading="lazy" decoding="async" class="size-full wp-image-57216" src="https://hawkridgesys.com/wp-content/uploads/3-solidworks-topology-optimization-results-skateboard.png" alt="SOLIDWORKS Topology Optimization Results" width="1919" height="1032" srcset="https://hawkridgesys.com/wp-content/uploads/3-solidworks-topology-optimization-results-skateboard.png 1919w, https://hawkridgesys.com/wp-content/uploads/3-solidworks-topology-optimization-results-skateboard-300x161.png 300w, https://hawkridgesys.com/wp-content/uploads/3-solidworks-topology-optimization-results-skateboard-1024x551.png 1024w, https://hawkridgesys.com/wp-content/uploads/3-solidworks-topology-optimization-results-skateboard-768x413.png 768w, https://hawkridgesys.com/wp-content/uploads/3-solidworks-topology-optimization-results-skateboard-1536x826.png 1536w, https://hawkridgesys.com/wp-content/uploads/3-solidworks-topology-optimization-results-skateboard-1320x710.png 1320w, https://hawkridgesys.com/wp-content/uploads/3-solidworks-topology-optimization-results-skateboard-1200x645.png 1200w" sizes="(max-width: 1919px) 100vw, 1919px" /><figcaption id="caption-attachment-57216" class="wp-caption-text">SOLIDWORKS Topology Optimization Results</figcaption></figure>
<figure id="attachment_57220" aria-describedby="caption-attachment-57220" style="width: 1000px" class="wp-caption aligncenter"><img loading="lazy" decoding="async" class="size-full wp-image-57220" src="https://hawkridgesys.com/wp-content/uploads/4-riding-3-d-printed-skateboard-from-catia.png" alt="3D Printed Carbon-Fiber Nylon Skateboard " width="1000" height="562" srcset="https://hawkridgesys.com/wp-content/uploads/4-riding-3-d-printed-skateboard-from-catia.png 1000w, https://hawkridgesys.com/wp-content/uploads/4-riding-3-d-printed-skateboard-from-catia-300x169.png 300w, https://hawkridgesys.com/wp-content/uploads/4-riding-3-d-printed-skateboard-from-catia-768x432.png 768w" sizes="(max-width: 1000px) 100vw, 1000px" /><figcaption id="caption-attachment-57220" class="wp-caption-text">3D Printed Carbon-Fiber Nylon Skateboard</figcaption></figure>
</p><h2 aria-level="2">Fast Forward: Why Revisit This in CATIA?&nbsp;</h2><p><span data-contrast="auto">Half a decade later, I wanted to see&nbsp;what&rsquo;s&nbsp;changed.&nbsp;</span><a href="https://hawkridgesys.com/3dexperience-catia"><span data-contrast="none">CATIA on the&nbsp;</span><b><span data-contrast="none">3D</span></b><span data-contrast="none">EXPERIENCE platform</span></a><span data-contrast="auto">&nbsp;brings topology optimization to a whole new level &mdash; and not just because it looks cool (it does).&nbsp;It&rsquo;s&nbsp;faster, smarter,&nbsp;and way&nbsp;more flexible. You can run analyses at&nbsp;the assembly level, define&nbsp;multiple&nbsp;load&nbsp;cases, and&nbsp;compare&nbsp;manufacturing constraints like casting vs. milling to generate practical, buildable results.</span><span data-ccp-props="{}">&nbsp;</span></p><p>
<figure id="attachment_57221" aria-describedby="caption-attachment-57221" style="width: 1096px" class="wp-caption aligncenter"><img loading="lazy" decoding="async" class="size-full wp-image-57221" src="https://hawkridgesys.com/wp-content/uploads/5-catia-topology-optimization-stiffness-to-mass.png" alt="CATIA Topology Optimization iteratively solving for the best stiffness to mass ratio" width="1096" height="709" srcset="https://hawkridgesys.com/wp-content/uploads/5-catia-topology-optimization-stiffness-to-mass.png 1096w, https://hawkridgesys.com/wp-content/uploads/5-catia-topology-optimization-stiffness-to-mass-300x194.png 300w, https://hawkridgesys.com/wp-content/uploads/5-catia-topology-optimization-stiffness-to-mass-1024x662.png 1024w, https://hawkridgesys.com/wp-content/uploads/5-catia-topology-optimization-stiffness-to-mass-768x497.png 768w" sizes="(max-width: 1096px) 100vw, 1096px" /><figcaption id="caption-attachment-57221" class="wp-caption-text">CATIA Topology Optimization iteratively solving for the best stiffness to mass ratio.</figcaption></figure>
<figure id="attachment_57222" aria-describedby="caption-attachment-57222" style="width: 1222px" class="wp-caption aligncenter"><img loading="lazy" decoding="async" class="size-full wp-image-57222" src="https://hawkridgesys.com/wp-content/uploads/6-catia-topology-material-mass-reconstruction.png" alt="ATIA Topology Optimization Material Mass reconstruction after the completed analysis" width="1222" height="617" srcset="https://hawkridgesys.com/wp-content/uploads/6-catia-topology-material-mass-reconstruction.png 1222w, https://hawkridgesys.com/wp-content/uploads/6-catia-topology-material-mass-reconstruction-300x151.png 300w, https://hawkridgesys.com/wp-content/uploads/6-catia-topology-material-mass-reconstruction-1024x517.png 1024w, https://hawkridgesys.com/wp-content/uploads/6-catia-topology-material-mass-reconstruction-768x388.png 768w, https://hawkridgesys.com/wp-content/uploads/6-catia-topology-material-mass-reconstruction-1200x606.png 1200w" sizes="(max-width: 1222px) 100vw, 1222px" /><figcaption id="caption-attachment-57222" class="wp-caption-text">CATIA Topology Optimization Material Mass reconstruction after the completed analysis.</figcaption></figure>
<figure id="attachment_57223" aria-describedby="caption-attachment-57223" style="width: 957px" class="wp-caption aligncenter"><img loading="lazy" decoding="async" class="size-full wp-image-57223" src="https://hawkridgesys.com/wp-content/uploads/7-catia-topology-optimization-converting-results.png" alt="CATIA Topology Optimization converting results to milling features with tool radius constraints" width="957" height="466" srcset="https://hawkridgesys.com/wp-content/uploads/7-catia-topology-optimization-converting-results.png 957w, https://hawkridgesys.com/wp-content/uploads/7-catia-topology-optimization-converting-results-300x146.png 300w, https://hawkridgesys.com/wp-content/uploads/7-catia-topology-optimization-converting-results-768x374.png 768w" sizes="(max-width: 957px) 100vw, 957px" /><figcaption id="caption-attachment-57223" class="wp-caption-text">CATIA Topology Optimization converting results to milling features with tool radius constraints.</figcaption></figure>
</p><p><span class="TextRun SCXW177773720 BCX0" lang="EN-US" xml:lang="EN-US" data-contrast="auto"><span class="NormalTextRun SCXW177773720 BCX0">Another&nbsp;</span><span class="NormalTextRun ContextualSpellingAndGrammarErrorV2Themed SCXW177773720 BCX0">game-changer</span><span class="NormalTextRun SCXW177773720 BCX0">: cloud computing. In CATIA, you can send your topology optimization to the cloud, freeing up your local system while crunching through heavy&nbsp;</span><span class="NormalTextRun SCXW177773720 BCX0">si</span><span class="NormalTextRun SCXW177773720 BCX0">m</span><span class="NormalTextRun SCXW177773720 BCX0">ul</span><span class="NormalTextRun SCXW177773720 BCX0">a</span><span class="NormalTextRun SCXW177773720 BCX0">tions in parallel. That means more iterations, more exploration, and less waiting around for progress bars.</span></span><span class="EOP SCXW177773720 BCX0" data-ccp-props="{}">&nbsp;</span></p><p>
<figure id="attachment_57224" aria-describedby="caption-attachment-57224" style="width: 961px" class="wp-caption aligncenter"><img loading="lazy" decoding="async" class="size-full wp-image-57224" src="https://hawkridgesys.com/wp-content/uploads/8-cloud-compute-catia-simulation.png" alt="Multi-Core cloud computing options in CATIA Simulation Apps" width="961" height="523" srcset="https://hawkridgesys.com/wp-content/uploads/8-cloud-compute-catia-simulation.png 961w, https://hawkridgesys.com/wp-content/uploads/8-cloud-compute-catia-simulation-300x163.png 300w, https://hawkridgesys.com/wp-content/uploads/8-cloud-compute-catia-simulation-768x418.png 768w" sizes="(max-width: 961px) 100vw, 961px" /><figcaption id="caption-attachment-57224" class="wp-caption-text">Multi-Core cloud computing options in CATIA Simulation Apps.</figcaption></figure>
</p><h2 aria-level="2">Quick Overview: What is Topology Optimization?&nbsp;</h2><p><span data-contrast="auto">In&nbsp;simple terms, topology optimization is a way for the computer to tell you where your design does &mdash; and&nbsp;doesn&rsquo;t&nbsp;&mdash; need material. You start with a design space (a block of material), apply&nbsp;loads and constraints, and let the software remove material where&nbsp;it&rsquo;s&nbsp;less&nbsp;structurally necessary. The result is an organic, efficient shape&nbsp;that&rsquo;s&nbsp;lighter but&nbsp;retains&nbsp;strength.</span><span data-ccp-props="{}">&nbsp;</span></p><p><span data-contrast="auto">In traditional design, we add material for safety. In topology optimization, we start with too much and let the computer carve it away. The trick is interpreting the result and refining it for real-world manufacturing &mdash; that&rsquo;s where CATIA really shines.</span><span data-ccp-props="{}">&nbsp;</span></p><p>
<figure id="attachment_57225" aria-describedby="caption-attachment-57225" style="width: 1000px" class="wp-caption aligncenter"><img loading="lazy" decoding="async" class="size-full wp-image-57225" src="https://hawkridgesys.com/wp-content/uploads/9-catia-topology-optimization-base-optimization-mesh-model-output.png" alt="Major steps in Topology Optimization showing the base geometry with boundary conditions, mesh model, resulting material density plot and the smoothed solid output, respectively." width="1000" height="228" srcset="https://hawkridgesys.com/wp-content/uploads/9-catia-topology-optimization-base-optimization-mesh-model-output.png 1000w, https://hawkridgesys.com/wp-content/uploads/9-catia-topology-optimization-base-optimization-mesh-model-output-300x68.png 300w, https://hawkridgesys.com/wp-content/uploads/9-catia-topology-optimization-base-optimization-mesh-model-output-768x175.png 768w" sizes="(max-width: 1000px) 100vw, 1000px" /><figcaption id="caption-attachment-57225" class="wp-caption-text">Major steps in Topology Optimization showing the base geometry with boundary conditions, mesh model, resulting material density plot and the smoothed solid output, respectively.</figcaption></figure>
</p><h2 aria-level="2">Topology in CATIA: Small Steps, Big Upgrades&nbsp;</h2><p><span data-contrast="auto">While my first SOLIDWORKS topology project was an exciting challenge, CATIA takes that workflow further.&nbsp;Here&rsquo;s&nbsp;what stood out most in my recent project:</span><span data-ccp-props="{}">&nbsp;</span></p><ul>
<li aria-setsize="-1" data-leveltext="&#61623;" data-font="Symbol" data-listid="1" data-list-defn-props='{"335552541":1,"335559685":720,"335559991":360,"469769226":"Symbol","469769242":[8226],"469777803":"left","469777804":"&#61623;","469777815":"hybridMultilevel"}' data-aria-posinset="1" data-aria-level="1"><span data-contrast="auto">Easier setup and management of&nbsp;multiple&nbsp;load&nbsp;cases</span><span data-ccp-props="{}">&nbsp;</span></li>
</ul><ul>
<li aria-setsize="-1" data-leveltext="&#61623;" data-font="Symbol" data-listid="1" data-list-defn-props='{"335552541":1,"335559685":720,"335559991":360,"469769226":"Symbol","469769242":[8226],"469777803":"left","469777804":"&#61623;","469777815":"hybridMultilevel"}' data-aria-posinset="2" data-aria-level="1"><span data-contrast="auto">Ability to&nbsp;optimize&nbsp;at the assembly level</span><span data-ccp-props="{}">&nbsp;</span></li>
</ul><ul>
<li aria-setsize="-1" data-leveltext="&#61623;" data-font="Symbol" data-listid="1" data-list-defn-props='{"335552541":1,"335559685":720,"335559991":360,"469769226":"Symbol","469769242":[8226],"469777803":"left","469777804":"&#61623;","469777815":"hybridMultilevel"}' data-aria-posinset="3" data-aria-level="1"><span data-contrast="auto">Simulation checks before running optimization (helps verify setup and define realistic displacement targets)</span><span data-ccp-props="{}">&nbsp;</span></li>
</ul><ul>
<li aria-setsize="-1" data-leveltext="&#61623;" data-font="Symbol" data-listid="1" data-list-defn-props='{"335552541":1,"335559685":720,"335559991":360,"469769226":"Symbol","469769242":[8226],"469777803":"left","469777804":"&#61623;","469777815":"hybridMultilevel"}' data-aria-posinset="4" data-aria-level="1"><span data-contrast="auto">Real-time mass preview during optimization</span><span data-ccp-props="{}">&nbsp;</span></li>
</ul><ul>
<li aria-setsize="-1" data-leveltext="&#61623;" data-font="Symbol" data-listid="1" data-list-defn-props='{"335552541":1,"335559685":720,"335559991":360,"469769226":"Symbol","469769242":[8226],"469777803":"left","469777804":"&#61623;","469777815":"hybridMultilevel"}' data-aria-posinset="5" data-aria-level="1"><span data-contrast="auto">Multiple concept managers for&nbsp;different design&nbsp;targets</span><span data-ccp-props="{}">&nbsp;</span></li>
</ul><ul>
<li aria-setsize="-1" data-leveltext="&#61623;" data-font="Symbol" data-listid="1" data-list-defn-props='{"335552541":1,"335559685":720,"335559991":360,"469769226":"Symbol","469769242":[8226],"469777803":"left","469777804":"&#61623;","469777815":"hybridMultilevel"}' data-aria-posinset="6" data-aria-level="1"><span data-contrast="auto">Output options: Sub-D or mesh &mdash; editable results for refinement</span><span data-ccp-props="{}">&nbsp;</span></li>
</ul><ul>
<li aria-setsize="-1" data-leveltext="&#61623;" data-font="Symbol" data-listid="1" data-list-defn-props='{"335552541":1,"335559685":720,"335559991":360,"469769226":"Symbol","469769242":[8226],"469777803":"left","469777804":"&#61623;","469777815":"hybridMultilevel"}' data-aria-posinset="7" data-aria-level="1"><span data-contrast="auto">Post-topology validation directly on the new geometry</span><span data-ccp-props="{}">&nbsp;</span></li>
</ul><p>
<figure id="attachment_57226" aria-describedby="caption-attachment-57226" style="width: 948px" class="wp-caption aligncenter"><img loading="lazy" decoding="async" class="size-full wp-image-57226" src="https://hawkridgesys.com/wp-content/uploads/10-catia-material-removal-options.png" alt="CATIA Optimization results showing varying levels of material removal goals." width="948" height="549" srcset="https://hawkridgesys.com/wp-content/uploads/10-catia-material-removal-options.png 948w, https://hawkridgesys.com/wp-content/uploads/10-catia-material-removal-options-300x174.png 300w, https://hawkridgesys.com/wp-content/uploads/10-catia-material-removal-options-768x445.png 768w" sizes="(max-width: 948px) 100vw, 948px" /><figcaption id="caption-attachment-57226" class="wp-caption-text">CATIA Optimization results showing varying levels of material removal goals.</figcaption></figure>
</p><h2 aria-level="2">Old vs. New: Side-by-Side&nbsp;</h2><p><span data-contrast="auto">Finally, I brought the two designs together &mdash; the original SOLIDWORKS board and the new CATIA-optimized concept. For now, the&nbsp;new design&nbsp;only exists as a render in SOLIDWORKS Visualize (call it a teaser). Printing is on the way, but perfectionism may have gotten&nbsp;the better&nbsp;of me!</span><span data-ccp-props="{}">&nbsp;</span></p><p>
<figure id="attachment_57227" aria-describedby="caption-attachment-57227" style="width: 1024px" class="wp-caption aligncenter"><img loading="lazy" decoding="async" class="size-full wp-image-57227" src="https://hawkridgesys.com/wp-content/uploads/11-3dprinted-carbon-fiber-catia-skateboard-rotated.jpg" alt="The 2019 SOLIDWORKS Topology Optimization Board, 3D printed in carbon-fiber nylon." width="1024" height="768" srcset="https://hawkridgesys.com/wp-content/uploads/11-3dprinted-carbon-fiber-catia-skateboard-rotated.jpg 1024w, https://hawkridgesys.com/wp-content/uploads/11-3dprinted-carbon-fiber-catia-skateboard-300x225.jpg 300w, https://hawkridgesys.com/wp-content/uploads/11-3dprinted-carbon-fiber-catia-skateboard-768x576.jpg 768w" sizes="(max-width: 1024px) 100vw, 1024px" /><figcaption id="caption-attachment-57227" class="wp-caption-text">The 2019 SOLIDWORKS Topology Optimization Board, 3D printed in carbon-fiber nylon.</figcaption></figure>
<figure id="attachment_57228" aria-describedby="caption-attachment-57228" style="width: 960px" class="wp-caption aligncenter"><img loading="lazy" decoding="async" class="size-full wp-image-57228" src="https://hawkridgesys.com/wp-content/uploads/12-catia-topology-3dprinted-skateboard-solidworks-visualize-render.png" alt="CATIA Topology Optimization board, photo-rendered in SOLIDWORKS Visualize." width="960" height="720" srcset="https://hawkridgesys.com/wp-content/uploads/12-catia-topology-3dprinted-skateboard-solidworks-visualize-render.png 960w, https://hawkridgesys.com/wp-content/uploads/12-catia-topology-3dprinted-skateboard-solidworks-visualize-render-300x225.png 300w, https://hawkridgesys.com/wp-content/uploads/12-catia-topology-3dprinted-skateboard-solidworks-visualize-render-768x576.png 768w" sizes="(max-width: 960px) 100vw, 960px" /><figcaption id="caption-attachment-57228" class="wp-caption-text">CATIA Topology Optimization board, photo-rendered in SOLIDWORKS Visualize.</figcaption></figure>
</p><h2 aria-level="2">What&rsquo;s Next: Printing, Testing, and Deep Dives&nbsp;</h2><p><span data-contrast="auto">This blog is just the start. In upcoming posts,&nbsp;I&rsquo;ll&nbsp;dig into the full CATIA setup process step-by-step, including the specific study parameters and workflow.&nbsp;I&rsquo;ll&nbsp;also cover what we&nbsp;didn&rsquo;t&nbsp;get to in the presentation &mdash; the analysis of the topology result, the post-topology manufacturing features, and yes, the testing of the printed board itself.</span><span data-ccp-props="{}">&nbsp;</span></p><p><span data-contrast="auto">I&rsquo;ll&nbsp;also publish a blog dedicated to how the model was created in CATIA (sketches, features, parts, assemblies) &mdash; because&nbsp;that&rsquo;s&nbsp;an area where we could all use more real-world examples. And if&nbsp;you&rsquo;re&nbsp;curious about the Visualize fake-out&nbsp;render? Let me know &mdash;&nbsp;maybe that&nbsp;deserves its own post too.</span><span data-ccp-props="{}">&nbsp;</span></p><p><span data-contrast="auto">Until then, keep designing, keep optimizing, and keep skating!</span></p><p><span data-contrast="auto">Check out the full D2M Session, &ldquo;</span><a href="https://hawkridgesys.com/topology-optimization-in-catia-for-advanced-engineering"><span data-contrast="none">Topology Optimization in CATIA for Advanced Engineering,</span></a><span data-contrast="auto">&rdquo;&nbsp;or check out these other resources covering CATIA:</span><span data-ccp-props="{}">&nbsp;</span></p><p><a href="https://hawkridgesys.com/blog/why-catia-surfacing-drives-precision-in-automotive-design"><span data-contrast="none">Why CATIA&rsquo;s Surfacing Capabilities Drive Precision in Automotive Design</span></a><span data-ccp-props="{}">&nbsp;</span></p><p><a href="https://hawkridgesys.com/blog/import-catpart-catia-files-into-solidworks"><span data-contrast="none">3 Steps to Easily Import CATIA Files into SOLIDWORKS</span></a><span data-ccp-props="{}">&nbsp;</span></p><p><a href="https://hawkridgesys.com/blog/using-catia-files-solidworks-3d-cad"><span data-contrast="none">The Best of Both Worlds: Working with CATIA Files in SOLIDWORKS 3D CAD</span></a><span data-ccp-props="{}">&nbsp;</span></p><p>&nbsp;</p><h2><span class="TextRun MacChromeBold SCXW176616739 BCX0" lang="EN-US" xml:lang="EN-US" data-contrast="none"><span class="NormalTextRun SCXW176616739 BCX0" data-ccp-parastyle="heading 2">Frequently Asked Questions about CATIA &amp; Topology Optimization</span></span><span class="EOP SCXW176616739 BCX0" data-ccp-props='{"134245418":true,"134245529":true,"335559738":200,"335559739":0}'>&nbsp;</span></h2><p><b><span data-contrast="none">Q: How does mesh density affect the optimization results?</span></b><span data-ccp-props="{}">&nbsp;</span></p><p><span data-contrast="none">A: Mesh density directly&nbsp;impacts&nbsp;the level of detail in your optimized design. Since topology optimization works by evaluating and adjusting the density of individual mesh elements, the size of those elements&nbsp;determines&nbsp;the smallest features that can be created or removed. A finer mesh (smaller elements) allows for more intricate design features and precise material distribution, while a coarser mesh produces more generalized results but solves faster.&nbsp;It&rsquo;s&nbsp;important to note that feature size is also influenced by filtering and&nbsp;minimum&nbsp;member size controls, not just element size. In CATIA, you can test different mesh resolutions and use cloud computing when running higher-resolution studies.</span><span data-ccp-props="{}">&nbsp;</span></p><p><b><span data-contrast="none">Q: Can CATIA handle&nbsp;multiple&nbsp;loading conditions in a single optimization?</span></b><span data-ccp-props="{}">&nbsp;</span></p><p><span data-contrast="none">A: Yes, CATIA excels at&nbsp;multi-load&nbsp;case optimization. The system allows you to define several distinct&nbsp;loading scenarios (such as different user positions, operational modes, or stress conditions) and will generate an optimized design that performs well across all specified cases. You can also control which specific performance metrics matter for each&nbsp;load&nbsp;case. This is particularly valuable for products that experience varying forces during operation, ensuring the final design is&nbsp;optimized&nbsp;for all real-world usage scenarios rather than a single condition.</span><span data-ccp-props="{}">&nbsp;</span></p><p><b><span data-contrast="none">Q: What happens after the optimization is complete? How usable is the result?</span></b><span data-ccp-props="{}">&nbsp;</span></p><p><span data-contrast="none">A:&nbsp;</span><span data-contrast="none">CATIA offers expanded post-optimization workflows compared to SOLIDWORKS. You can export the optimized result as either a tessellated mesh or as a subdivision surface model, providing greater flexibility for refinement and controlled geometry edits.</span><span data-ccp-props="{}">&nbsp;</span></p><p><span data-contrast="none">The subdivision surface workflow allows you to smooth transitions, locally adjust material, and reshape the optimized form as it moves toward a manufacturable design. As with any topology result, geometry modifications should be revalidated to ensure performance targets are still met.</span><span data-ccp-props="{}">&nbsp;</span></p><p><span data-contrast="none">CATIA also includes tools to help transition organic topology output into manufacturing-friendly geometry &mdash; such as reconstructing regions into standard arcs and lines with defined&nbsp;minimum&nbsp;radii &mdash; making it easier to develop a parametric, production-ready model.</span><span data-ccp-props="{}">&nbsp;</span></p><p>&nbsp;</p><p>&nbsp;</p>
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		<p>The post <a href="https://hawkridgesys.com/blog/topology-optimization-catia-solidworks-skateboard-design">5 Years, 1 Skateboard, 2 CAD Tools: How CATIA Took My Topology Design from Good to Great</a> appeared first on <a href="https://hawkridgesys.com">Hawk Ridge Systems</a>.</p>
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