Whether they’re used in tire manufacturing, rubber bonding, assembly operations, or specialty industrial applications, selecting the right adhesive coating can have a significant impact on product performance, production efficiency, and long-term reliability.

Here’s what manufacturers need to know when evaluating industrial adhesive coatings.

What Are Industrial Adhesive Coatings?

Industrial adhesive coatings are specialized formulations designed to create durable bonds between materials during manufacturing. Unlike consumer adhesives, these products are engineered for controlled production environments where consistency, strength, and process compatibility are essential.

Depending on the application, industrial adhesive coatings may be formulated to:

• Bond rubber to rubber or rubber to other substrates
• Withstand elevated temperatures during operation
• Resist chemicals, oils, and environmental exposure
• Maintain flexibility under repeated movement or vibration
• Support automated manufacturing processes

The specific formulation depends on the materials being joined and the performance requirements of the finished product.

Choosing the Right Adhesive for Your Manufacturing Process

Not every adhesive performs the same way under production conditions. Manufacturers should evaluate several factors before selecting an adhesive.

Material Compatibility

The first consideration is the materials being bonded.

Different adhesive chemistries are designed to work with specific substrates such as:

• Natural rubber compounds
• Synthetic rubber compounds
• Metals
• Plastics
• Composite materials

Using an adhesive that is incompatible with the substrate can lead to poor bond strength, premature failure, or inconsistent production results.

Environmental Conditions

The finished product’s operating environment plays a major role in adhesive selection.

Questions to consider include:

• Will the product experience extreme temperatures?
• Will it be exposed to oils, fuels, or chemicals?
• Is moisture resistance required?
• Will vibration or repeated flexing occur?

Selecting an adhesive engineered for these conditions helps ensure long-term durability.

Manufacturing Requirements

The adhesive must also fit the production process itself.

Manufacturers often evaluate:

• Drying or cure time
• Application method
• Production speed
• Consistency during high-volume manufacturing
• Shelf life and storage requirements

A high-performing adhesive that slows production may create unnecessary bottlenecks.

Industrial Applications for Adhesive Coatings

Industrial adhesive coatings serve a wide variety of manufacturing industries.

Common applications include:

Tire Manufacturing

One of the most common uses is bonding rubber components during tire production. Adhesives help create strong, reliable bonds that withstand constant flexing, heat generation, and demanding operating conditions.

Rubber Product Manufacturing

Manufacturers producing belts, hoses, gaskets, seals, rollers, and molded rubber components rely on specialized adhesives to achieve dependable bonding throughout the production process.

Industrial Assembly

Adhesive coatings can also support assembly operations where mechanical fasteners are impractical or where a more uniform bond is required.

Why Consistency Matters

In manufacturing, consistency is just as important as bond strength.

Variations in adhesive viscosity, solids content, or application performance can create:

• Production delays
• Scrap and rework
• Inconsistent product quality
• Higher manufacturing costs

Working with APV ensures manufacturers maintain process control.

APV’s Bead Dip Cement

For manufacturers in the tire and rubber industries, APV offers Bead Dip Cement, a specialized adhesive designed for industrial bonding applications.

Formulated to support reliable adhesion during tire manufacturing, Bead Dip Cement is engineered to deliver the consistent performance manufacturers need for efficient production and dependable finished products.

As with APV’s broader portfolio of specialty coatings and industrial formulations, the focus is on quality, process consistency, and manufacturing reliability.

Partner with an Experienced Industrial Coatings Manufacturer

Choosing an industrial adhesive is about more than selecting a product off-the-shelf. It requires understanding your materials, production process, and performance goals.

With decades of experience developing specialty paints, industrial coatings, and adhesive solutions, APV partners with manufacturers to provide products engineered for demanding production environments.

Whether you’re looking for a proven adhesive solution or need guidance selecting the right formulation for your application, our team can help.

Learn more about APV’s industrial cement and adhesive products or contact our team to discuss your manufacturing requirements.

The post Industrial Adhesive Coatings: What Manufacturers Need to Know appeared first on APV.

Whether you’re tracking raw materials, identifying work-in-progress, documenting quality inspections, or maintaining complete product traceability, the right identification marking system helps improve efficiency, reduce errors, and support quality control throughout production.

One of the first decisions manufacturers face is whether to use a permanent mark or temporary mark. While both play an important role on the production floor, they serve very different purposes.

Here’s how to determine which approach is right for your manufacturing process.

Why Identification Marking Matters

Identification markings are much more than labels. They provide the information manufacturers need to track materials, verify quality, manage inventory, and maintain traceability from raw materials to finished products. Effective marking systems also help organizations comply with industry regulations while reducing waste and improving accountability across the supply chain.

The right marking solution depends on one simple question: Should the mark remain throughout the product’s lifecycle, or only during manufacturing?

When Permanent Identification Makes Sense

Permanent marking is designed to remain visible after manufacturing is complete. These markings become part of the finished product or component and continue providing value throughout storage, shipping, installation, or service.

Permanent identification is commonly used for:

• Product serial numbers
• Batch and lot identification
• Regulatory compliance
• Inventory management
• Long-term traceability
• Customer product identification

These markings often need to withstand handling, environmental exposure, transportation, or extended storage without fading or becoming illegible.

For manufacturers operating in highly regulated industries, permanent identification can be essential for demonstrating product history and maintaining complete traceability.

When Temporary Marking Is the Better Choice

Not every mark needs to last forever.

Many manufacturing processes require markings that assist operators during production but disappear (or become irrelevant) once the part reaches its final form.

Temporary markings are ideal for:

• In-process identification
• Production sequencing
• Quality inspections
• Pass/fail verification
• Work instructions
• Material routing
• Assembly guidance

Because these marks exist solely to support manufacturing, they’re designed to avoid contaminating the finished product while remaining easy for operators to see throughout production.

Temporary Marking in Tire & Rubber Manufacturing

The tire and rubber industry offers one of the clearest examples of why temporary identification is so valuable.

Throughout tire production, manufacturers continuously mark components to identify inspection results, production stages, bead assemblies, and quality checkpoints. Once the tire is cured or the manufacturing step is complete, many of these markings are no longer needed.

Bead Marking Inks

APV’s Bead Marking Inks are specifically formulated for marking uncured bead rings during tire assembly. Available in both water-based and solvent-based formulations, these co-curable inks provide excellent adhesion to internal rubber components without becoming contaminants in the finished tire.

The result is reliable identification during production while helping manufacturers reduce defects and scrap. Water-based formulations also offer additional advantages, including no VOCs, non-hazardous chemistry, and non-flammability.

Ply Marking Crayons & Dot Markers

Quality inspectors often need to quickly identify defects, high points, conicity measurements, or pass/fail inspections throughout production.

APV’s Ply Marking Crayons and Dot Markers are engineered specifically for these applications. Their proprietary formulations adhere to uncured and cured rubber surfaces without causing contamination or delamination.

Manufacturers can choose from several specialized options, including:

• Standard ply marking crayons
• UV crayons visible only under inspection lighting
• Disappearing crayons that vanish after curing
• Water-based and solvent-based dot markers for manual or automated inspection systems

These products allow production teams to communicate critical quality information exactly when it’s needed, without affecting final product performance.

Key Questions to Help You Choose

If you’re evaluating a marking solution, ask yourself these questions:

Does the mark need to remain after manufacturing?

If yes, a permanent identification system is likely the right choice.

If the mark only supports manufacturing or inspection, temporary marking may be more appropriate.

Will the mark come into contact with sensitive materials?

Certain applications—particularly rubber, elastomers, and coated materials—require marking products specifically formulated to prevent contamination, transfer, or adhesion issues.

How visible does the mark need to be?

Some applications require highly visible color-coded markings for operators, while others benefit from UV-visible or disappearing markings that simplify downstream processes.

Will the marking be applied manually or automatically?

The application method often determines the best product chemistry, packaging, and drying characteristics for consistent production performance.

The Right Chemistry Matters

Choosing between permanent and temporary identification is only part of the decision.

Surface compatibility, drying time, durability, environmental conditions, and manufacturing requirements all influence which marking chemistry will deliver consistent results without compromising product quality.

That’s why many manufacturers work with APV because we understand both the production environment and the performance requirements of specialized industrial marking systems.

Finding the Right Identification Marking Solution

Every manufacturing operation has unique identification requirements.

Some products require permanent traceability throughout their lifecycle. Others depend on temporary markings that guide production, improve inspection accuracy, and disappear once their job is complete.

At APV Engineered Coatings, we develop specialized identification marking products designed to meet the demands of modern manufacturing. From bead marking inks and ply marking crayons for tire production to customized industrial marking solutions, our products help manufacturers improve traceability, reduce waste, and maintain quality throughout every stage of production.

Need help selecting the right identification marking system for your manufacturing process? Contact APV Engineered Coatings to discuss your application with our technical team.

The post Permanent vs. Temporary Identification Marking in Manufacturing: Which System Is Right for You? appeared first on APV.

Heat-resistant coatings play a critical role in protecting components, improving durability, and helping manufacturers build products that perform reliably in demanding operating environments.

From lithium-ion batteries to industrial electronics and renewable energy systems, these specialized coatings help manufacturers manage heat while protecting valuable equipment.

The Growing Challenge of Heat Management

Modern electronics systems generate more heat than ever before.

Whether it’s battery cells powering electric vehicles, electronics in renewable energy power systems, or industrial control equipment operating continuously, electric components are often exposed to elevated temperatures over long periods.

Without proper thermal protection, excessive heat can contribute to:

• Reduced electrical performance
• Material degradation
• Component failure
• Shortened product lifespan
• Increased maintenance costs

Heat-resistant coatings are one tool manufacturers use to help address these challenges while improving long-term product reliability.

What Are Heat-Resistant Coatings?

Heat-resistant coatings are engineered formulations designed to maintain their protective properties when exposed to elevated temperatures.

Depending on the application, these coatings may provide:

• Thermal stability
• Electrical insulation
• Chemical resistance
• Moisture protection
• Corrosion resistance
• Improved adhesion between materials

Rather than serving a single purpose, many heat-resistant coatings combine multiple performance characteristics to protect sensitive components throughout their service life.

APV develops specialty coatings for demanding manufacturing applications where consistent performance and material durability are essential.

Applications Across the Electronics & Energy Industries

Heat-resistant coatings are used across a wide range of industries where reliability is critical.

Lithium-Ion Battery Manufacturing

Battery technology is one of the fastest-growing applications for advanced coating technologies.

Within lithium-ion batteries, specialized binders and coatings help manufacturers improve electrode performance, manufacturing consistency, and overall battery reliability.

As battery technology continues to evolve, APV’s engineered coatings remain an important part of supporting thermal stability and long-term performance.

Learn more about APV’s Binders & Coatings for Lithium Batteries.

For additional insight into battery performance, read our related article: Enhancing Thermal Stability of Lithium-Ion Batteries

Power Electronics

Industrial power supplies, converters, and control systems often operate under continuous electrical loads that generate significant heat.

Heat-resistant coatings help protect components from thermal cycling while contributing to longer service life and more reliable operation.

Renewable Energy Systems

Solar, wind, and energy storage systems depend on electronics that must withstand changing environmental conditions while maintaining consistent performance.

Engineered coatings help protect sensitive components from both heat and environmental exposure.

Industrial Electronics

Manufacturing equipment, automation systems, and control panels frequently operate in environments where elevated temperatures, vibration, and chemical exposure occur simultaneously.

Engineered coatings provide an added layer of protection that helps improve equipment durability over time.

What Manufacturers Should Look for in a Heat-Resistant Coating

Every application has different performance requirements, making material selection an important part of product development.

When evaluating coating technologies, manufacturers need to consider:

• Maximum operating temperature
• Long-term thermal stability
• Adhesion to substrate materials
• Electrical insulation properties
• Chemical resistance
• Environmental durability
• Manufacturing process compatibility

Working with an experienced coatings manufacturer can help identify the formulation best suited to specific operating conditions.

Why Engineered Coatings Matter

Selecting a heat-resistant coating isn’t simply about choosing the product with the highest temperature rating.

The best solution balances thermal performance with the unique demands of the manufacturing process and the finished product.

At APV, engineered coatings are developed to meet the specific needs of manufacturers across demanding industries, with an emphasis on consistent quality, reliable performance, and application-specific formulations.

Whether supporting advanced battery technologies or other high-performance industrial applications, APV works with manufacturers to develop coatings that perform under real-world operating conditions.

Partner with APV for Advanced Coating Solutions

As electronics and energy technologies continue to evolve, manufacturers need coating partners that understand the complex performance requirements of modern materials.

From lithium-ion battery binders and coatings to other engineered specialty formulations, APV provides products designed to support durability, performance, and manufacturing consistency. Talk to us about your needs today!

The post Why Heat-Resistant Coatings Matter in Electronics & Energy Applications appeared first on APV.

Rubber is a critical material across industries such as automotive, construction, and consumer goods. Yet even in well-managed facilities, production scrap remains a costly challenge. Each batch of wasted rubber drives up material costs, increases disposal needs, and reduces overall efficiency.

Even small percentages of scrap accumulate into significant financial and operational setbacks over time.

This article explains why scrap occurs in rubber manufacturing and how to reduce it, protecting profitability while supporting sustainable operations.

Why Rubber Scrap Happens

Unlike many other materials, rubber exhibits complex behavior under heat, pressure, and molding conditions. That complexity introduces waste at several production stages:

Mold Defects

Incomplete fills, sticking, or tearing during demolding are common causes of rejected parts, wasting both material and production time.

Surface Damage

Contaminated or poorly prepared molds can cause blemishes, air pockets, or rough surfaces, rendering products unsuitable for use.

Excess Material

During mandrel or pan processes, rubber can adhere where it shouldn’t, creating additional clean-up and unnecessary scrap.

Equipment Wear

Sticking and drag increase friction on molds and bladders, accelerating tool wear and downtime while compounding waste issues.

Why Reducing Scrap Matters

Every pound of wasted rubber translates into higher raw material, energy, and labor costs. Beyond budget, scrap directly impacts:

• Operational Efficiency: Rework and clean-up slow production throughput.
• Sustainability: Rubber waste contributes to environmental challenges, hindering ESG progress.
• Quality Consistency: Fewer defects improve reliability and client satisfaction.

Reducing scrap is not only a cost-saving measure, it’s a foundation for consistent quality, sustainability, and long-term competitiveness.

How Advanced Coatings Reduce Scrap

High-performance lubricants and release coatings are proven tools for minimizing rubber waste. By creating a barrier between rubber and molds, mandrels, or bladders, these coatings:

• Prevent sticking, tearing, and surface defects
• Enable faster, cleaner release
• Reduce rework and clean-up
• Extend equipment life by minimizing friction

The result is a higher yield per batch and less material loss.

Whitslik™ Rubber Lubricant

A leading solution is Whitslik™ Rubber Lubricant, engineered specifically to minimize scrap in rubber manufacturing.

• Versatility: Available in solvent- and water-based formulations for different production environments.
• Ease of Use: Ready-to-apply, safe, and environmentally responsible.
• Applications: Suitable for tire molds, mandrel and pan processes, and machine mounting.

Whitslik™ consistently delivers anti-stick performance, ensuring cleaner release and fewer defects.

Benefits on the Production Floor

Consistent Quality

Reliable release reduces blemishes, incomplete fills, and weak spots, cutting reject rates.

Efficiency Gains

Less scrap means reduced downtime, less clean-up, and more uninterrupted production.

Extended Equipment Life

Lower friction slows mold, mandrel, and bladder wear, protecting tools and reducing costs.

Sustainability Alignment

Solvent-free and low-VOC options support eco-friendly manufacturing and reduce waste burden.

Industry Applications

Rubber manufacturing spans diverse products—tires, hoses, seals, and molded goods—each requiring tailored scrap-reduction strategies:

• Mold Release Agents: Ensure smooth release of complex shapes.
• Mandrel & Pan Lubricants: Prevent adhesion during hose and tubing production.
• Inside Tire Lubricants: Improve air bleed and rubber flow, extend bladder life, and enhance uniformity.
• Bead and Mounting Lubricants: Provide proper slip for safe installation and reduced rim damage.

Conclusion: Less Scrap, More Productivity

Scrap in rubber manufacturing is common, but not inevitable. By addressing root causes such as sticking, tearing, poor flow, and contamination, manufacturers can significantly reduce waste.

Proven solutions like Whitslik™ Rubber Lubricant help ensure consistent release, protect equipment, and enhance product quality.

Ready to see how our products can reduce scrap in your process? Explore Whitslik™ and other APV tire and rubber lubricants online or contact us today to discuss your application!

The post How to Minimize Production Scrap in Rubber Manufacturing appeared first on APV.

In manufacturing, operational disruptions can have a significant impact, not only for the manufacturer, but the customers they serve and even further downstream to the customers that they serve. Natural disasters, supply chain volatility, equipment failure, and workforce disruptions can all bring production to a halt if manufacturers are unprepared. A manufacturing contingency plan provides the framework needed to maintain continuity, protect delivery schedules, and uphold quality standards when the unexpected occurs.

For organizations that depend on consistent output and predictable lead times, contingency planning is not optional. It is a core operational discipline. At APV Engineered Coatings, contingency planning is embedded into how we operate, invest, and serve our clients.

Core Components of an Effective Manufacturing Contingency

Plan

Comprehensive contingency planning typically includes:

• Redundant production capabilities to eliminate single points of failure
• Backup utilities, including electrical, water, and communications services
• Secondary manufacturing or storage locations capable of supporting active production
• Emergency response and facility management protocols
• Cross-trained personnel able to adapt quickly during disruptions
• Supplier diversification with qualified fallback partners
• Regulatory and safety controls to maintain compliance under non-standard conditions

While many manufacturers acknowledge these principles, few implement them at a scale that supports true continuity. This is where APV differentiates itself.

How APV Approaches Manufacturing Preparedness

APV Engineered Coatings has built contingency planning into its operational foundation. Our clients rely on us not only for high-performance engineered coatings, but also for dependable production and delivery. Our contingency infrastructure is designed to support that responsibility without compromise.

Capacity Available

APV operates two manufacturing facilities in Akron, Ohio, located on Firestone Parkway and West Emerling Avenue, each facility is equipped with fully operational production equipment. Operating well below production capacity, APV can shift production from one facility to the other if an interruption occurs.

Independent Utility Infrastructure

Each facility has power sourced from a different substation and operates with separate electrical and water systems. This independence reduces the risk of shared utility disruptions impacting both locations simultaneously and supports uninterrupted operations during localized outages.

Emergency-Ready Production Capability

APV has in place emergency response and facility management protocols, including cross- trained personnel to quickly respond and implement the protocols based on the emergency or production needs. The secondary facility functions as a fully operational production site which enables rapid transition and continuity in the event of infrastructure failure, or other localized disruptions. Having multiple sources of various mixing and milling equipment means shorter lead time and rapid response to an emergency.

Operational Focus On Lead Time Reliability

Contingency planning at APV is directly tied to our commitment to lead time integrity. Our systems are structured not simply to recover from disruptions, but to prevent clients from experiencing their effects whenever possible.

A Commitment to Continuity

A manufacturing contingency plan represents more than risk mitigation. It reflects an organization’s commitment to reliability, preparation, and accountability. In an environment where disruptions are unavoidable, manufacturers must choose partners that invest proactively in resilience.

APV Engineered Coatings has built its facilities, systems, and operational culture around continuity. Our dual manufacturing locations, independent utilities, and emergency-ready infrastructure ensure consistent, dependable service regardless of external challenges.

Talk to us about your manufacturing contingency plan today!

The post Manufacturing Contingency Planning: Why It Matters and How APV Sets the Standard appeared first on APV.

As a manufacturing operator or OEM business catering to aerospace needs, you likely face constant pressure to reduce operational costs while maintaining the exacting performance standards that the industry demands.

There are numerous areas to optimize savings, but if you want a simple start that yields big payoffs, you can’t go wrong with cost-saving coatings.

Coatings represent a significant opportunity for cost reduction, particularly when you consider the labor, material waste, and downtime associated with multi-coat systems and frequent reapplication cycles. At APV Engineered Coatings, we’ve developed specialized coating solutions that address these cost drivers without compromising the durability and performance aerospace applications require.

Learn more about our cost-saving solutions and how they can improve margins for your aerospace applications.

Single-Coat Systems Reduce Labor and Material Costs

Whether it’s coating a fuselage or protecting aircraft surfaces and components from temperature spikes, there’s always a need to use multiple coats. Here’s the problem, though:

Multi-coat application processes drive up costs in several ways. Each layer requires surface preparation, application time, curing periods, and quality inspection. Labor hours accumulate quickly when technicians must apply primers, base coats, and topcoats separately.

What if you could reduce the number of coating layers to just one?

Our AEROPRITE™ Aluminum Aircraft Paint eliminates these compounding costs. This single-coat system delivers excellent adhesion on aircraft wheels and brakes without requiring a primer or additional layers. The formulation bonds directly to metal substrates, reducing material consumption and cutting application time significantly.

Fewer coats also mean fewer opportunities for application errors, which translates to less rework and waste.

Faster Turnaround Times Maximize Fleet Availability

The time savings extend beyond the application itself. Single-coat systems allow faster turnaround on maintenance schedules, reducing aircraft downtime. When you’re managing tight maintenance windows, the ability to complete coating work in one pass instead of three creates meaningful operational advantages.

Material Waste Reduction Through Formulation Precision

You need a partner for coating solutions with an in-depth understanding of aerospace needs so that you acquire engineered coatings without the guesswork.

At APV Engineered Coatings, we work directly with aerospace manufacturers to develop formulations tailored to specific applications. Our in-house R&D capabilities and testing laboratory allow us to engineer coatings that meet your exact performance requirements from the start.

This precision reduces material waste and testing costs while delivering the durability and performance these specialized applications require.

Precision Masking Reduces Maintenance, Repair, and Overhaul Costs

Engine overhauls and component refurbishment present unique coating challenges. Diffusion coating processes for turbine engines operate at temperatures above 1500°F and protect specific areas from unwanted coating requires maskants that can withstand extreme thermal conditions.

Extreme temperatures necessitate extreme temperature performance, especially in your maskant materials.

Our high-temperature maskant products maintain their integrity throughout these processes. They prevent coating in selected areas during diffusion coating for new and refurbished turbine blades, which eliminates labor costs that are associated with removing unwanted coating or replacing components. Poor masking leads to coating in restricted zones, resulting in additional labor to remove the coating or scrapping expensive turbine blades.

Custom Preforms Solve Difficult Masking Challenges

Some aerospace components feature geometries that make traditional masking methods inefficient or impractical. Turbine blade platforms, imprecise manifolds, and other complex surfaces often require extensive hand masking, which increases labor costs and introduces variability in coverage.

Maskant Custom Preforms address these challenges through precision engineering. We design these preforms based on your specific component geometries and masking requirements. The custom-fitted design reduces application time and ensures consistent coverage across production runs, reducing the skilled labor hours typically spent on hand masking complex geometries.

Long-Term Performance Reduces Maintenance Frequency

The true cost of a coating extends beyond the initial application. Coatings that degrade quickly under operational stress require frequent reapplication, multiplying labor and material costs over the component’s service life.

Our aerospace coatings undergo comprehensive testing to ensure they withstand the environmental stresses aircraft components face. We test for corrosion resistance, thermal stability, abrasion resistance, and chemical exposure to verify long-term performance.

Coatings that maintain their protective properties longer reduce the frequency of maintenance cycles and the associated costs of repeated surface preparation and reapplication.

APV Engineered Coatings: Masking Materials and Custom Coatings That Cut Costs

Cost reduction in aerospace maintenance requires more than simply choosing cheaper materials. It demands engineered solutions that reduce application complexity, prevent costly errors, and deliver durable performance over extended service intervals.

If you’re evaluating masking or coating options for aerospace applications or have a custom project in mind, contact APV Engineered Coatings for a consultation.

We can discuss your specific requirements and provide samples for testing in your application environment.

The post Cost-Saving Solutions for the Aerospace Industry appeared first on APV.

As our world advances, industries face increasing pressure to balance progress with sustainability. The tire retreading sector is no exception. While retreading plays a critical role in reducing waste and conserving resources, many facilities still release hazardous emissions during the process.

Compliance with environmental regulations isn’t just a box to check. It’s a business imperative. Fortunately, solutions exist that make compliance easier and more effective than ever.

Why Retreading Matters

Tire retreading supports a greener, circular economy by extending the life of tire casings and reducing the need for new raw materials. Instead of discarding worn tires, the existing carcass is reused and fitted with new tread, conserving rubber, steel, and petroleum-based materials. It’s a smart, sustainable choice for commercial fleets and a growing priority across the transportation industry.

Here’s how retreaded tires contribute to environmental gains:

• Oil Savings: Save 15 gallons of oil per tire
• Material Reduction: Use 90 pounds less raw material per tire
• Lower Emissions: Reduce CO₂ emissions by 24%
• Water and Air Impact: Use 19% less water and cut air pollution by 21%
• Landfill Diversion: Keep 1.4 billion pounds of waste out of landfills annually

While the environmental benefits are clear, there’s still work to do at the facility level, especially when it comes to emissions.

Understanding Retread Facility Emissions

Retread facilities use adhesives and solvents during tire building and curing. These processes can release hazardous air pollutants (HAPs) such as hexane and toluene. These chemicals support proper bonding, but they also pose risks to human health and the environment.

Common emission sources in a retread facility include:

• Buffing the carcass
• Cement and adhesive application
• Extruding/tread building
• Curing/vulcanization

Even though retreading uses fewer raw materials than new tire manufacturing, the curing process and its emissions are under the same regulatory scrutiny.

The Regulations That Matter

The Clean Air Act (CAA) gives the Environmental Protection Agency (EPA) authority to regulate air pollutants and enforce emissions standards across U.S. industries. For retreaders, this means following multiple layers of regulation:

• National Ambient Air Quality Standards (NAAQS): Limits for pollutants like particulate matter, ozone, and nitrogen dioxide that apply to all operations
• New Source Performance Standards (NSPS): Emissions limits for new or modified equipment based on current pollution control technologies
• National Emission Standards for Hazardous Air Pollutants (NESHAP): Strict standards targeting HAPs, like those emitted in traditional retreading processes

To stay compliant and avoid costly penalties, retread facilities must adopt safe formulations, implement emissions control technologies, and follow proper reporting procedures.

A Proven Path to Compliance: ZEVOC^® Cement

ZEVOC^® is the first patented water-based cement for cured rubber substrates.

Many retreaders have already taken steps to reduce or eliminate HAP emissions, and the results are clear. According to EPA-reviewed data, some facilities have lowered emissions from over 8 tons per year to virtually zero.

ZEVOC^® Cement from APV Engineered Coatings makes that possible.

ZEVOC^® is the first patented water-based cement for cured rubber. It’s a drop-in replacement for solvent-based adhesives that delivers high performance without the hazardous emissions.

Why ZEVOC^® Works:

• Zero Emissions: Contains no VOCs or HAPs and complies with all local, state, and federal emissions regulations
• Insurance Savings: Nonflammable, which may reduce facility risk and insurance costs
• Simplified Storage: Requires no special storage, sprinkler systems, or lockout equipment
• Easy Application: Compatible with conventional spray equipment already in use
• Reliable Performance: Delivers adhesion strength equal to or better than solvent-based cements

ZEVOC^® is trusted by top-tier manufacturers and backed by APV’s technical experts. We provide application guidance, cleanup recommendations, and ongoing support to help your facility stay compliant without compromising efficiency or bond strength.

The Bottom Line

Tire retreading is an essential part of sustainable transportation, but only when emissions are properly managed. The Clean Air Act and EPA regulations are in place to protect public health and promote safer industrial practices. With solutions like ZEVOC® Cement, you don’t have to choose between compliance and performance.

Ready to reduce emissions and future-proof your facility?

Contact APV Engineered Coatings today to see how ZEVOC^® can support your sustainability goals.

The post Complying With Emissions Regulations in Retread Facilities appeared first on APV.

Thermal instability remains one of the most serious risks in lithium-ion battery design. As batteries become more powerful and compact, internal temperatures rise faster, and the margin for error gets smaller.

In many systems, a small increase in heat can trigger a chain reaction. Pressure builds, materials break down, and flammable gases form. If unchecked, this leads to thermal runaway and the risk of fire or explosion.

The risks aren’t just a concern for large-scale storage or electric vehicles; they apply equally to consumer electronics, industrial systems, and defense applications.

To reduce that risk, engineers are turning to the materials inside the battery itself. More specifically, they’re turning to binders and coatings that manage heat, support structural integrity, and slow the progression of failure under thermal stress.

Learn more about how these coating materials enhance thermal stability in lithium batteries.

The Role of Coatings in Battery Safety and Stability

Let’s start with the anatomy of a typical lithium-ion battery.

What’s in a Lithium-Ion Battery and Why It Can Overheat

Each lithium-ion battery is composed of layered materials: cathodes, anodes, separators, and electrolytes. These components need to function in close proximity without degrading under pressure, vibration, or elevated temperatures.

The problem is that without a material that holds these components together, the battery as a whole can overheat. To prevent the risks of heat damage and instability, engineers and OEMs are now resorting to engineered binders and coatings.

The Solution: Engineered Coating Materials and Binders

Binders and coatings protect internal battery components from heat stress, helping maintain structural alignment and chemical balance during repeated use. These materials act as a protective layer that slows the onset of heat-related breakdown and helps prevent the escalation into thermal runaway.

How APV Coating Materials Can Help You Achieve Better Lithium-Ion Battery Stability

We offer a specialized product line of binders and coatings designed to improve thermal performance across the battery system. Because of how they minimize the risks of overheating, these materials contribute to longer battery life, safer operation, and better performance in demanding environments.

Here are some of the ways our coatings are changing the game for battery engineers and manufacturers everywhere.

Increased Thermal Resistance at the Cell Level

APV’s materials preserve component integrity even at elevated temperatures. This reduces deformation in critical areas such as electrode interfaces, making the battery more resilient under fast charging and high-current loads.

Delayed Onset of Thermal Runaway

By increasing the heat tolerance of the battery’s internal layers, these coatings extend the time before thermal events escalate. The result is a safer system because there’s more time to react and mitigate ignition.

Stronger Mechanical Stability Under Stress

Thermal cycling can lead to cracking or separation of internal layers. APV’s binders help components flex without failure, maintaining conductivity and structural cohesion during operation.

Space-Efficient Protection for Compact Designs

Modern battery packs are compact, with little room for passive cooling. These coatings provide high-performance thermal protection without increasing volume or weight.

Seamless Integration into Production Lines

Manufacturers don’t need to redesign their processes to implement APV coatings. These materials are compatible with existing coating and drying systems, reducing barriers to adoption.

Precision Processing for Consistent Quality

Beyond performance, the consistency and purity of binder and coating materials are critical to battery safety and efficiency. APV employs advanced processing techniques to ensure every batch meets the highest standards for uniformity and cleanliness.

Our production methods combine high- and low-shear mixing technologies to achieve a precisely controlled slurry or binder formulation. State-of-the-art filtration systems remove particulates and contaminants, while strict moisture controls prevent degradation of sensitive battery components. The result is a binder with uniform particle size distribution, optimized for smooth application, predictable performance, and extended battery lifespan.

Support for Regulatory and Environmental Goals

With low VOC content and minimal odor during application, these coatings contribute to safer workplace conditions and help organizations comply with tightening environmental standards.

Industry Applications: Where the Technology Performs

APV’s thermal-stable coatings are already in use across several high-risk, high-value sectors.

Electric Vehicles (EVs)

Automotive batteries must remain safe under repeated fast charging, outdoor temperature swings, and crash conditions. APV coatings support safety goals by reinforcing thermal and structural stability at the cell level.

Consumer Electronics

High-capacity lithium-ion cells in tablets and phones generate localized heat. These coatings help protect thin battery layers, improving lifespan and reducing the likelihood of expansion or fire.

Stationary Energy Storage Systems

Grid-connected batteries operate under long-duration loads with limited passive cooling. APV’s coatings enhance reliability and reduce the risk of thermal events in modular storage units.

Aerospace and Defense

Mission-critical battery systems demand materials that perform in extreme temperatures and harsh environments. APV’s technology helps meet those demands while preserving weight and volume efficiency.

Stable Batteries Start With Safer Materials

As lithium-ion batteries become more powerful, managing thermal stability and structural integrity becomes more critical. Heat generation, mechanical stress, and the risk of structural failure are common challenges that can be effectively mitigated with the right engineered coatings and binder systems.

APV provides expert technical and production support for lithium-ion battery processing, offering custom blending of binder solutions tailored to your current needs and future developments.

With emerging alternatives and evolving performance demands, the future of binder technology is rapidly changing. APV is ready to collaborate with you and develop forward-thinking, application-specific solutions to help you achieve your goals in performance, safety, and sustainability.

Interested in coating materials that can improve your system? Reach out for a free sample.

The post Enhancing Thermal Stability of Lithium-Ion Batteries appeared first on APV.

At APV Engineered Coatings, we’re committed to ensuring that every custom coating formulation exceeds industry standards. Our comprehensive in-house testing procedures, conducted at our state-of-the-art lab in Akron, Ohio, help us deliver coatings that stand up to a wide range of environmental challenges, from salt spray to UV exposure and extreme temperatures.

Why Testing Matters

From the initial formulation to the final product delivery, our team tests coatings at every stage of development. This proactive approach helps us spot potential issues early, refine formulations with precision, and ensure consistent, high-quality results before your coating leaves our facility.

Our Testing Capabilities

Corrosion Resistance: Salt Spray Testing (ASTM B117-19)

We simulate harsh marine and road salt conditions to ensure our coatings protect against corrosion, a critical factor for metal applications.

UV & Weather Resistance (ASTM G154-23, ASTM G155-21)

To assess how coatings hold up under intense sunlight, we subject them to concentrated UV exposure, predicting long-term color and gloss stability for outdoor use.

Physical Performance: Hardness & Flexibility (ASTM D3363-22, ISO 5402-1:2022, ASTM D2097-03(2023))

Our hardness tests ensure that coatings resist scratches and indentations, while flexibility testing evaluates their response to bending or flexing—critical for non-rigid materials like vinyl or fabrics.

Abrasion & Impact Resistance (ASTM D4966-22, ASTM D4060-19, ASTM D2794-93(2019))

We measure how coatings endure surface abrasion and sudden impacts—important for industrial settings with frequent equipment interaction.

Environmental Durability

• Water & Humidity Exposure: We test coatings in high-moisture environments and submerged in water to simulate real-world conditions.
• Cold Resistance: This test ensures coatings maintain their integrity in cold applications, from freezing temperatures to outdoor use.

Thermal Shock Testing (ASTM D6944-15 (2020))

Coatings are exposed to extreme temperature shifts to test their ability to maintain adhesion and structural integrity despite expansion and contraction.

Chemical & Solvent Resistance

• Acid & Solvent Exposure: Coatings undergo testing for resistance to acids and industrial chemicals, including cleaning agents and solvents.
• Petroleum & Automotive Fluids: We test coatings for resistance to gasoline, hot oil, and antifreeze—critical for automotive and machinery applications.

Specialized Testing

• Mold & Mildew Resistance: For outdoor and environmental settings, we test coatings for resistance to microbial growth.
• Custom Testing: We offer tailored tests to simulate your specific operating conditions, whether it’s exposure to unique chemicals or extreme physical challenges.

In-House Testing for Faster Results

Unlike many manufacturers who outsource testing, we keep all procedures in-house for quicker turnaround times and direct insights into coating performance. This approach ensures we meet your custom needs without delay, providing reliable results and faster response times.

Contact Us for Custom Coatings

Every APV coating is backed by extensive testing to ensure reliable performance in even the most demanding applications. Need a custom-engineered coating? Talk to us today to learn how we can meet your specific requirements.

The post In-House Testing Procedures to Meet Industry Standards appeared first on APV.

Many people desire an oceanfront property for the breathtaking views, serene atmosphere, and direct access to nature. Whether as a primary residence, a vacation home, or an investment property, these structures provide unique and luxurious experiences. Unfortunately, the same qualities that make them desirable can cause their eventual decline.

One of the most common concerns for coastal property owners is the degradation of exteriors.
Environmental factors will impact the exterior of a building requiring regular repairs and maintenance to maintain visual appeal and structural integrity. Understanding what impacts your exterior coatings and recognizing products and solutions that can extend the life of those coatings can protect your investment and have a positive impact on your building.

The Challenges of Oceanfront Living

Coastal living means contending with environmental conditions and elements that accelerate wear and tear on building exteriors. Below, we outline the main culprits responsible for the fading and degradation of oceanfront façades.

High UV Rays

One of the most damaging factors to exterior surfaces is prolonged exposure to ultraviolet (UV) radiation. Since coastal regions experience high levels of sunlight, UV rays break down paint pigments over time, making vibrant exteriors appear dull and lifeless. Excessive sun exposure can also deteriorate wood, plastic, and even some metals.

High Humidity

Oceanfront properties are surrounded by moisture-laden air, making high humidity unavoidable. When humidity penetrates building materials, it can result in a host of problems, including mold and mildew growth, wood rot, and the breakdown of adhesives used in exterior finishes. This excess moisture not only affects the building’s appearance but can also lead to long-term structural damage if not properly managed.

Salt Spray

Salt spray is another major contributor to the decline of oceanfront properties. Salt particles carried by coastal winds settle on exterior surfaces, accelerating corrosion. Salt damage not only affects stucco and concrete exteriors, but it can also corrode the metal structural reinforcement components of these exteriors. Other metal components, such as railings, window frames, and door handles, are particularly vulnerable to rusting. Additionally, salt residue can accumulate on painted surfaces, breaking down coatings more quickly than they would in non-coastal environments.

Windborne Sand

Strong coastal winds carry fine sand particles that act as abrasives when they come into contact with building surfaces. This constant exposure to sand can wear down protective coatings, strip paint, and create a rough, weathered look. Wind-driven sand can also infiltrate small openings, causing damage to window seals, door hinges, and other exterior elements.

The Solutions

Protecting an oceanfront property requires a proactive approach. By selecting the right materials and coatings and implementing the best practices, you can significantly extend the lifespan of your oceanfront façades while maintaining their beauty.

Use Weatherproof Paints and Finishes

If you are constructing a coastal property or undergoing exterior renovations, choose the right high-performance paints and finishes. Standard exterior paints may initially deliver, but they will inevitably fail to withstand the harsh coastal conditions.

KAPGUARD promises long-term protection through advanced architectural coatings formulated with Kynar® PVDF resin. Applied at the OEM, this tough thermoplastic polymer resin provides superior resistance to UV exposure, chemical degradation and extreme weather conditions.

Unlike traditional paints, KAPGUARD retains its bold and rich colors for an extended period. Its durability ensures that you do not need frequent repaints, reducing upkeep costs and preserving the aesthetic appeal of your structure.

Apply High-Quality Exterior Coatings

Whether your project is new construction or restoration of an existing building, façade protection is crucial for preserving the integrity and aesthetic of a building, especially when signs like fading, chipping, or cracking appear. Coastal properties face the harsh challenges of UV rays, humidity, windborne sand and salt, which can accelerate the degradation of the exterior coating.

APV’s NeverFade® Exterior Paints offer an industry-leading solution for revitalizing worn-out oceanfront façades. These field-applied water-based coatings incorporate Kynar Aquatec® PVDF resin, and are designed to extend the life of building exteriors for 15+ years.

Offering custom color matching to order, NeverFade Exterior Paints have low VOC emissions with minimal odor, making them environmentally friendly and ideal for occupied buildings. The formulation also resists dirt pickup, mold and algae growth.

Treat Windows and Door Substrates

APV’s BLOCKSEAL® Liquid Flashing is a moisture barrier that bonds to the substrate preventing water from penetrating door and window openings. This high-resin formula is AAMA 714-22 certified and contains low VOC in a fast-drying acrylic adhesive that works for a variety of substrates, including:

• Weathered wood
• Shakes
• Plywood
• Clapboard
• Primed metal
• Galvanized metal
• Urethane
• Polyester
• Adobe
• Brick
• Stucco
• Masonry
• Slate
• Slab

In Summary

Coastal property owners face unique issues like UV exposure, humidity, salt spray, and windborne sand, which can all lead to quicker deterioration of the exterior surfaces of homes and buildings. To protect and preserve property value, it’s essential to invest in quality paints and coatings that are specifically designed for such conditions.

APV Engineered Coatings custom formulates and manufactures industrial coatings and advanced chemical products for a wide array of industries. We are a partner for some of the world’s top-producing manufacturers due to our expertise and product quality, contact us to discuss your oceanfront coating needs.

The post How To Protect Oceanfront Properties From Fading and Degradation appeared first on APV.