Dream Construct

Lyman's Tenor

noreply@blogger.com (Cleveland, OH) — Thu, 18 Mar 2010 19:09:00 +0000

This ukulele was finished in May of 2009 and gifted to a special little man not soon after. It has a Sitka Spruce top, reclaimed 'Mahogany' back/sides/neck, Rosewood fingerboard/bridge and is strung up with Worth strings in a Low-G tuning. It is a joy to play and was an adventure to build. Hopefully it will inspire and sing for years to come.

The third image is a colleague and friend of mine taking it for a spin, ultimately giving it a seal of approval.

Scratch Paper

noreply@blogger.com (Cleveland, OH) — Wed, 24 Feb 2010 15:36:00 +0000

'4 minutes 33 seconds' Scratch #002

Pinhole Photography

noreply@blogger.com (Cleveland, OH) — Wed, 27 Jan 2010 17:29:00 +0000

Before I even begin to tell of what and why I took these photos, I must explain how. This is an Abelson Scope Works Cuboid Multi-Aspect Ratio Pinhole camera. This amazing compact camera was designed, engineered, machined, assembled and shipped by Matt Abelson of Boylston Massachusetts and is simply put a piece of art. I am one of twelve fortunate individuals, including himself, to have one of these cameras. Please take the time to watch this video were Matt shows how he builds cameras in his home shop and view some of his photos posted to his flickr page. Hopefully I can do his camera justice...

'The Falls of Chagrin' Jan2010

'Ice in Chagrin Falls 01' Jan2010
'Ice in Chagrin Falls 01' Jan2010

These were taken in Chagrin Falls Ohio with the Cuboid using 120 format Kodak T-Max 400 black and white film. Exposure times range from ~5 seconds for the first two photos and ~45 seconds for the third photo. The film was developed at DODD camera and scanned at 2400dpi on an Epson Perfection 4490 Photo scanner. And yes, a little Photoshop...

View more of Mikes photos at his Flickr site.

Scratch Paper

noreply@blogger.com (Cleveland, OH) — Mon, 11 Jan 2010 19:40:00 +0000

'Crazy Eyes' Scratch #001

Count it! The first installation of hopefully many titled 'Scratch Paper'. A documentation of the thoughts and doodles that go unseen and unnoticed. Maybe there is a reason for this...

Emergency Off

noreply@blogger.com (woop woop) — Fri, 08 Jan 2010 20:34:00 +0000

I really missed the safety off button we had on the table saws in school. You know the large paddles, sometime painted red, that you could hit with just about any part of your body to power down the machine trying to kill you. It was a mixture of pure laziness and accidental safety every time I turned that something off. Either way it was convenient and I missed it.

So I recreated an emergency off button for our office shop. All our tools are plugged into this 'ancient' wall mounted surge protector and it seemed fitting to start with that. I sanded down a PVC pipe to act as a lever for to turn off the power and a couple through holes to reactivate the power after the disaster has been narrowly escaped. Notice I used a bunch of zip ties and a dowel to keep it level, never leave home with zip ties and dowel... It was a pain to put up, I really hope no one takes it down.

It serves as the safety break for all the tools powered through this power strip. Including our shop ventilation.

Final Conclusion: It works!

Thickness Sander

noreply@blogger.com (Cleveland, OH) — Fri, 16 Oct 2009 13:48:00 +0000

the beginning (bits and pieces)

disassembled (showing abrasive roll and dust hood)

finished 20" wide thickness sander

Getting a consistent and accurate thickness for a guitar soundboard is one of the most crucial and important steps in creating, voicing, and differentiating a custom instrument. Because every piece of wood is different in density, flexibility, and species this means every sample has a specific target thickness to achieve the 'perfect' or desired sound. By passing the stock under the abrasive wrapped drum the dimension can be dialed in far more accurately than I am capable of using hand planes, scrapers, and calipers. Not to mention a consistent outcome can be achieved in minutes rather than hours and, with the addition of dust collection, there is virtually no visible dust tossed around the shop or blown into the laundry room...

After fine tuning with shims, the drum and table are accurate to +-.006" over a 20" wide area which is not too shabby for a pile of scrap wood and mostly scavenged parts. The cherry wood was destined for a fire pile and the major parts (motor, shaft, and pulleys) donated by my generous father. Which meant all that was left to procure were the pillow blocks, piano hinge, short length of threaded rod, 3/4" plywood for the table, abrasive roll, and drive belt. I'm not certain of the final build cost but I do know this sander was far less then the Jet 22-44 and is just as capable for anything I will require.

The final product was certainly worth the effort and if you think you may want to make one of these please be inspired by Dominic's Drum Sander and this PDF article which I roughly modeled my machine after.

Dining Table

noreply@blogger.com (Cleveland, OH) — Tue, 07 Jul 2009 11:35:00 +0000

cherry tree early 1990's

basement shop 2009

finished table (chairs crafted by skilled Amish hands)

Climbing practice, third base, clothes line post, target practice, kite stealer, leg almost breaker... and now dining table.

A few years back a cherry tree that we grew up with had to be taken down in my father's yard due to insect damage. Rather than chop it up for firewood, or pay the city to turn it into mulch, he had it milled over at Metro-Hardwoods in Cleveland Ohio in hopes it could/would eventually be used. Fortunately I grew up with a wood shop and was able to use his power tools to plane and dimension the seasoned lumber for the table top, apron and legs. Final jointing, leveling, fitting, and gluing were done in my basement shop with a collection of hand tools I've inherited. Oh and a new cabinet scraper, I don't know why I have gone so long without this, forget burning your thumbs with card scrapers on flat surfaces.

I could not decide on a finish for a longest time and eventually went with General Finishes High Performance Polyurethane EF because it has two UV stabilizers, one to keep the finish from breaking down and another to keep the wood from darkening too much. Also appealing was the 'EF', which stands for environmentally friendly because it is a water base and has low VOC. It is a little more difficult to apply but I finally found a finish I could apply in the basement without fuming my wife out of the house.

After too many coats of finish and a stressful session of wet sanding it seems to be ready to enjoy. Hopefully for generations to come.

Team Balance Pins

noreply@blogger.com (0.5) — Tue, 26 May 2009 19:57:00 +0000

Three days before Balance held their annual holiday party, I convinced my dad and brother to pull a couple of late nights with me to surprise the team with some special gifts. The idea came to me six months before the party... My brother burned the magnetic stainless steel Balance logo on an EDM and we turned the aluminum jars on a bridgeport. Thanks Guys!

A collage to remember today.

noreply@blogger.com (Cleveland, OH) — Tue, 20 Jan 2009 21:11:00 +0000

'Main Street - 01.20.2009'

'The Chagrin Falls - 01.20.2009'

Armed with the new studio camera on beautiful Ohio winter morning, Mike set out to capture the crisp air on this historic day. The first panorama was taken standing on Main Street just outside the Balance Product Development studio and the second view can be appreciated just down the street at the Chagrin falls.

Gotta love digital SLR cameras.

Tis the season.

noreply@blogger.com (Cleveland, OH) — Fri, 05 Dec 2008 17:23:00 +0000

Inspired by a Crunchgear.com article on etching a design on a Moleskine notebook Balance Product Development pressed their mark into a Moleskine journal cover as a gift for the Holidays. With time fleeting, they created their own die to press two journals at a time in a shop vise and adhered seasonal belly bands to get them ready for delivery.

Hopefully the beloved journal will capture inspired ideas.

Shredder puzzle...

noreply@blogger.com (Cleveland, OH) — Thu, 13 Nov 2008 20:18:00 +0000

'Chagrin' 1/1 (item #sp0001)

Test your CSI skills with the advanced SHREDDERpuzzle. We can take any photo and send it through our magic puzzle making machine to create the most advanced puzzle out there. Available puzzles can be had for $14.99 shipped and comes in a transparent carry case with a sticker showing its previous state. If 'Bones' can put a shattered skull back together in less than an hour you better be able to do this...

Check back for available puzzles or send us one of your photos for a custom creation.

Created by Dream Construct and Balance Product Development.

Urban Scrawl

noreply@blogger.com (Cleveland, OH) — Tue, 28 Oct 2008 12:59:00 +0000

Dave, one of Cleveland's finest graffiti artists, is featured at Vision Art Gallery for their latest show titled Urban Scrawl. His work, alongside 8 other local artists, will be on display up until the closing reception on November 15th where you can meet the artist and see his work to scale. Here is a shot of Dave putting up his 10' x 12' wall. Final photos will be posted after the closing.

Little instruments for little men...

noreply@blogger.com (Cleveland, OH) — Mon, 27 Oct 2008 23:52:00 +0000

This tenor ukulele is made almost entirely of donated resawn reclaimed mahogany deck material and upon completion is destined to be played by a good friend's 4 year old son back in Boston. Another similar ukulele is also in process to be gifted to Mike's 4 year old nephew. Hopefully these instruments will inspire the little men to create. To view progress visit his thread on Ukulele Cosmos Forum.

Eggplant's mighty misfortune.

noreply@blogger.com (Cleveland, OH) — Wed, 03 Sep 2008 16:33:00 +0000

'Last Call' - hand drawn, digitally rendered

'Last Call' is a part of a series in progress recalling Eggplant's experiences and misfortunes through the eyes of the artist Dave Pehar.

Explore the rest of the series at Dave's Flickr site.

Trash Can Music

noreply@blogger.com (Cleveland, OH) — Wed, 03 Sep 2008 14:23:00 +0000

A collection of instruments created by Mike Tracz. From left to right, a cigar box lap-steel guitar with altoids resonator, a lunch box lap-steel guitar with bundt pan resonator, and a cookie tin banjo. Most all the wood is reclaimed with exception to fingerboards and headplates. Oh and they all play too.

view more images at Mike's flickr site

Dream Construct Begins

noreply@blogger.com (Cleveland, OH) — Wed, 03 Sep 2008 13:41:00 +0000

Dream Construct is a creative outlet and collaboration of two Cleveland designers Dave Pehar and Mike Tracz, both are Cleveland Institute of Art graduates and practicing industrial designers at Balance Product Development. This virtual gallery is meant to be just that, a gallery and showcase of interests, ideas, and creations outside our professional lives.

Welcome. Enjoy. Stay.