July 21,2026 – AutomationDirect has added WAGO 207 series gelboxes that deliver reliable, maintenance-free moisture protection for electrical connections in some of the toughest environments. Engineered for compatibility with WAGO’s 221 series LEVER-NUTS® and 2773 series PUSHWIRE® connectors, these compact enclosures are filled with a specialized silicone-free sealing gel that fully encapsulates conductors, providing IPX8-rated protection against water intrusion and harsh outdoor conditions. Designed for demanding applications, these gelboxes are ideal for direct-burial connections, landscape lighting, outdoor junctions, and any installation where long-term durability is critical. Their tool-free, serviceable design ensures easy installation and accessibility when needed, offering a dependable and user-friendly solution for safeguarding electrical splices. Various sizes are available to accommodate different splice types.

Additionally, WAGO’s 221 series inline and side-entry LEVER-NUTS® are now available in packages of 10 for an affordable, on-the-go solution. A 10-port LEVER-NUT splicing connector has also joined WAGO’s 221 series. The 10-port connector handles 24–12 AWG and 20–10 AWG wire sizes and is ideal for use in control panels, field wiring, and maintenance applications where speed, reliability, and reduced downtime matter.

About AutomationDirect:

In business since 1994, AutomationDirect is a distributor offering thousands of industrial automation products for electrical control systems, including PLCs, operator interfaces, AC drives, motors, stepper systems, sensors, motor controls, enclosures and more. Their prices are typically well below the list price of more traditional automation companies because of their business model and focus on efficiency, and the majority of their products are stocked for fast shipping. Plus, get free two-day delivery on orders over $49; some limitations apply. For more information and the most current pricing on products contact them at 800-633-0405 or visit https://www.automationdirect.com/

Editorial Contact: Tina Gable
Phone: 678-455-1845
Email: tgable@automationdirect.com
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July 21, 2026 – AutomationDirect has added Lika Electronic linear encoders that combine a sliding encoder body and a magnetically coded strip to provide extremely accurate linear position detection over distances up to 20 meters. A quadrature output results in accuracy up to 0.01mm, with single-increment repeatability (0.01mm/count) at speeds up to 20 m/s. 

AME95 series IP67 encoder bodies are user-positioned above the ATI series adhesive-backed flexible tape. A generous 2.5mm gap is allowed between the encoder body and the tape. The tape is available in lengths up to 20 meters and can be cut to length. A stainless-steel cover is provided to protect the tape with end clamps available to protect the ends and provide additional mounting security.

AMIG series IP65 encoder bodies are captive-to and slide along the rigid ATIG series aluminum rails, which contain and protect the magnetically coded material. The sliding arrangement maintains the proper positional gap and the rail’s single bolt mounting provides alignment flexibility. The rails are available in six lengths, from 195mm to 650mm.

Both series encoders are medium-duty and are available with 5 VDC line driver (differential) or 10–30 VDC push-pull (totem) outputs, with attached two-meter cables or 8-pin M12 quick disconnects. M12 cables are available in shielded, continuous-flexing variants for use in cable-carrier drag chains.

About AutomationDirect:

In business since 1994, AutomationDirect is a distributor offering thousands of industrial automation products for electrical control systems, including PLCs, operator interfaces, AC drives, motors, stepper systems, sensors, motor controls, enclosures and more. Their prices are typically well below the list price of more traditional automation companies because of their business model and focus on efficiency, and the majority of their products are stocked for fast shipping. Plus, get free two-day delivery on orders over $49; some limitations apply. For more information and the most current pricing on products contact them at 800-633-0405 or visit https://www.automationdirect.com/

Editorial Contact: Tina Gable
Phone: 678-455-1845
Email: tgable@automationdirect.com
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Download: Web Friendly Image Download

July 15, 2026 – AutomationDirect now offers Fuji Electric TK‑E02 series thermal overload relays that expand the TK‑E lineup with compact, high‑precision protection for smaller motors and lower current applications. Designed to safeguard motor windings from overloads, locked-rotor conditions, and damaging open‑phase faults, the TK‑E02 delivers reliable performance in demanding motor control applications. 

These relays feature a high‑accuracy adjustable current dial for precise motor protection, along with visible trip indication for quick status checks. A built‑in manual trip mechanism and selectable reset operation offer added flexibility during commissioning and maintenance. The finger‑safe terminal design improves safety during installation and inspection, while isolated N.O./N.C. auxiliary contacts support integration into a wide variety of control circuits.

The TK‑E02 series covers a broad range of low‑current applications with adjustment ranges from 0.1 to 25 amps, making it ideal for use with compatible Fuji SC‑E contactors. Its compact footprint and optional base unit allow both direct and separate DIN‑rail mounting, simplifying panel layout and system design.

About AutomationDirect:

In business since 1994, AutomationDirect is a distributor offering thousands of industrial automation products for electrical control systems, including PLCs, operator interfaces, AC drives, motors, stepper systems, sensors, motor controls, enclosures and more. Their prices are typically well below the list price of more traditional automation companies because of their business model and focus on efficiency, and the majority of their products are stocked for fast shipping. Plus, get free two-day delivery on orders over $49; some limitations apply. For more information and the most current pricing on products contact them at 800-633-0405 or visit https://www.automationdirect.com/

Editorial Contact: Tina Gable
Phone: 678-455-1845
Email: tgable@automationdirect.com
Download: High Resolution Image Download
Download: Web Friendly Image Download

July 15, 2026-AutomationDirect has added more STRIDE PRO Unmanaged+ industrial Ethernet switches which are a step up from basic unmanaged switches, adding efficient network optimization with IGMP snooping (traffic prioritization), port monitoring, port alarms, VLAN support, and more.

IGMP snooping ends network flooding by transmitting data only to the specific devices requiring it. Port mirroring takes a view of your network and sends a copy of all the traffic from a selected port to a monitor port, which can be used for diagnostics. The port alarm feature watches for cable connections and sends an alarm signal anytime the Ethernet port connection status changes, an unauthorized device is connected, or an authorized device goes offline. Additional Gigabit speed models with up to 8 ports and new lower cost PoE+ models are now available. 

About AutomationDirect:

In business since 1994, AutomationDirect is a distributor offering thousands of industrial automation products for electrical control systems, including PLCs, operator interfaces, AC drives, motors, stepper systems, sensors, motor controls, enclosures and more. Their prices are typically well below the list price of more traditional automation companies because of their business model and focus on efficiency, and the majority of their products are stocked for fast shipping. Plus, get free two-day delivery on orders over $49; some limitations apply. For more information and the most current pricing on products contact them at 800-633-0405 or visit https://www.automationdirect.com/

Editorial Contact: Tina Gable
Phone: 678-455-1845
Email: tgable@automationdirect.com
Download: High Resolution Image Download
Download: Web Friendly Image Download

July 15th, 2026 – AutomationDirect now offers Lapp ÖLFLEX® VFD 1XL cable which delivers advanced performance for modern variable-frequency drive applications, helping overcome challenges caused by pulse-width modulation (PWM), including electromagnetic interference (EMI), motor stress, and reduced cable life. Engineered with cross-linked polyethylene (XLPE Plus) insulation and fine-stranded tinned copper conductors, this cable offers excellent electrical properties and flexibility for dynamic applications. Its durable thermoplastic elastomer (TPE) jacket provides resistance to oil, UV exposure, and harsh industrial chemicals, making it ideal for hygiene-critical environments. A robust shielding design featuring triple-layer foil, copper braid, and drain wire ensures superior EMI protection and reliable system performance. With a TC-ER rating, it supports installation without conduit, reducing time and cost. Available in multiple sizes with cut-to-length options.

About AutomationDirect:

In business since 1994, AutomationDirect is a distributor offering thousands of industrial automation products for electrical control systems, including PLCs, operator interfaces, AC drives, motors, stepper systems, sensors, motor controls, enclosures and more. Their prices are typically well below the list price of more traditional automation companies because of their business model and focus on efficiency, and the majority of their products are stocked for fast shipping. Plus, get free two-day delivery on orders over $49; some limitations apply. For more information and the most current pricing on products contact them at 800-633-0405 or visit https://www.automationdirect.com/

Editorial Contact: Tina Gable
Phone: 678-455-1845
Email: tgable@automationdirect.com
Download: High Resolution Image Download
Download: Web Friendly Image Download

At first, those components are easy to overlook. Motors get the attention, controls get the tuning, and software handles the complexity. But when performance issues begin to appear, unexpected vibration, inconsistent positioning, and premature wear, the focus shifts to what is physically connecting it all. Worn couplings, misaligned shafts, and undersized gearboxes often reveal the root cause. 

As improvements are made, the results speak for themselves. Properly matched gearboxes improve torque and efficiency. Precision linear motion components deliver smoother, repeatable positioning. High-quality belts, pulleys, and couplings reduce stress across the system, extending equipment life and minimizing downtime. What was once overlooked becomes essential. 

What seems like a small shift in perspective becomes something much more impactful: a deeper understanding that reliable motion does not happen by chance. It is built into every component in the system. When power is transmitted effectively, everything downstream performs better. 

AutomationDirect offers a comprehensive lineup of mechanical power transmission products designed to keep your systems moving with precision and reliability. From gearboxes and linear motion systems to timing belts, pulleys, and shaft couplings, these components are designed to optimize torque, speed, and motion control across a wide range of applications. 

We offer FREE shipping and FREE technical support for all products we sell, and offer a 45-day return policy on most products. You can TRUST AutomationDirect to deliver dependable solutions that keep your equipment running smoothly. 

Looking for more ways to improve motion performance in your systems? Click on the Products menu to see more articles on mechanical power transmission systems!

Mechanical Power Transmission Products from AutomationDirect

AutomationDirect.com sells a large selection of mechanical power transmission products from a wide range of brands. Power transmission products are used in mechanical drivetrains to create movement. Watch Now –>

Linear Motion | Automation Notes

Linear motion actuators are used in factories for pick and place operations, CNC lasers and routers, complex adhesive application or whenever super-precise and accurate positioning is required. So whether you need one axis of motion, two axes of motion or even control in all three directions – look to linear actuators for smooth accurate conversion of rotary to linear motion. Read More –>

Gantry System Configurator

The AutomationDirect Gantry System Configurator helps you build compatible X, XY, XYZ, and even XXYZ gantry systems in minutes. Simply select your axes, actuators, motors, sensors, and accessories, and the tool helps ensure component compatibility while simplifying the design process. Design Now –>

Mechanical Power Transmission Overview

Power transmission products are used in mechanical drivetrains to create movement. Components include linear motion slides and actuators, ball screws, gearboxes, racks and pinions, timing belts/pulleys, and a host of shaft couplings and other purely mechanical devices. Shop Now –>

What Is a Gearbox? Boost Torque & Match Industrial Loads

Struggling with a motor that’s too fast but too weak for your load? Discover what a gearbox (speed reducer/enclosed gear drive) really does: reshapes high-speed/low-torque output into slow-speed/high-torque power via gear ratios (e.g., 10:1 multiplies torque), explains efficiency losses (85–95%), and compares helical, worm, and planetary types for conveyors, mixers, rotary tables, packaging, and automation. Watch Now –>

Timing Belt and Pulley Selector

Check out AutomationDirect’s timing belt and pulley selector to choose the correct belt length and pulley size for your application. Design Now –>

Power Transmission Buying Guide

Keep your machines moving with AutomationDirect’s Power Transmission products! ⚙️ Gearboxes, ball screws, linear guides, couplings, timing belts, rack & pinion systems & more—all backed by great value and free tech support. Explore the lineup today!

Linear Actuator Options

Linear actuators, driven with servo or stepper motors, are an effective way to implement accurate automated machine motion. Read More –>

July 1, 2026 – AutomationDirect has added more Murrelektronik Exact 12 passive distribution blocks that deliver a smarter, more efficient way to connect sensors and actuators and eliminate error-prone individual wiring in a compact, centralized solution. Designed for demanding industrial environments, they feature a space-saving 30 mm footprint, rugged overmolded construction for superior vibration and environmental protection, and gold-plated contacts for long-term reliability. Integrated LED diagnostics provide instant visual status for faster troubleshooting and reduced downtime, while flexible options such as prewired cables and M12 quick-disconnects enable quick, scalable deployment.

About AutomationDirect:

In business since 1994, AutomationDirect is a distributor offering thousands of industrial automation products for electrical control systems, including PLCs, operator interfaces, AC drives, motors, stepper systems, sensors, motor controls, enclosures and more. Their prices are typically well below the list price of more traditional automation companies because of their business model and focus on efficiency, and the majority of their products are stocked for fast shipping. Plus, get free two-day delivery on orders over $49; some limitations apply. For more information and the most current pricing on products contact them at 800-633-0405 or visit https://www.automationdirect.com/

Editorial Contact: Tina Gable
Phone: 678-455-1845
Email: tgable@automationdirect.com
Download: High Resolution Image Download
Download: Web Friendly Image Download

July 1, 2026 – AutomationDirect has added more M8 and M12 4‑pin A‑coded sensor and signal cables which are designed to connect devices that use different connector sizes while maintaining standard 4‑pin wiring, helping eliminate rewiring, reduce installation time, and minimize common wiring errors. They are well-suited for applications across automotive manufacturing, food and beverage washdown areas, material handling systems, and packaging and assembly equipment.

Select sensor/signal cable versions offer drag chain and robotic capabilities, featuring rugged PUR jackets and designs that withstand repeated flexing, tight bend radii, and torsional stress caused by robotic movement. These cables are ideal for moving machine components, multi‑axis automation, and robotic cells where continuous motion and cable twisting are unavoidable, helping maintain reliable signal transmission and reduce unplanned downtime.

About AutomationDirect:

In business since 1994, AutomationDirect is a distributor offering thousands of industrial automation products for electrical control systems, including PLCs, operator interfaces, AC drives, motors, stepper systems, sensors, motor controls, enclosures and more. Their prices are typically well below the list price of more traditional automation companies because of their business model and focus on efficiency, and the majority of their products are stocked for fast shipping. Plus, get free two-day delivery on orders over $49; some limitations apply. For more information and the most current pricing on products contact them at 800-633-0405 or visit https://www.automationdirect.com/

Editorial Contact: Tina Gable
Phone: 678-455-1845
Email: tgable@automationdirect.com
Download: High Resolution Image Download
Download: Web Friendly Image Download

Facility, system, and machinery safety are important factors to prevent injury and loss of productivity in the workplace. Safety component ratings ensure that the proper device is selected for your application. Understanding these ratings will make this decision much easier.

Table of Contents

• Component Safety Ratings
• Comprehensive Risk Assessments
• And Much More!

Taming Ladder Logic with Object-Oriented Techniques
Programmable logic controllers (PLCs), prized for their ruggedness and real-time performance, have formed the industrial automation backbone of operational technology (OT) systems since the late 1960s. While traditional PLC programming methods were historically less sophisticated than solutions developed for the information technology (IT) industry, the situation has been steadily improving.
Learn more

Variable Frequency Drives eBook
The Practical Guide to Variable Frequency Drives (VFDs) is a hands-on resource for engineers and maintenance professionals looking to confidently select, apply and troubleshoot AC motor control solutions. Covering everything from core motor control concepts to real-world VFD sizing, configuration and common pitfalls, this eBook delivers practical insights that help improve performance, reliability and commissioning success.
Learn more

Now Available

Enhanced Datalogic Safety Laser Scanners
Priced at $3,531.00

Hammond NEMA 1 Hinged Lay-in Wireways
Starting at $20.00

Fandis Lumeis Series LED Enclosure Lights
Starting at $101.00

Autonics CT Series Counter/Timers
Starting at $125.00

Mindman Pneumatic Valves
Starting at $11.00

IronHorse ES1 AC Drives
Starting at $214.00

Additional Stahl Zener Barriers and Isolators
Starting at $201.60

Saginaw NEMA 1 and Sanitary Enclosures with Various Accessories
Starting at $63.00

Metal Work Pneumatic and Potable Water Components
Fittings start at $11.00

Accessible Automation Helps Small Utilities Modernize Operations
Like many small utilities throughout the country, the Harvest-Monrovia Water & Sewer Authority in Alabama was faced with supporting an aging mix of control technologies. Learn how the team developed a standardized, PLC-based control architecture that simplifies maintenance, reduces long-term risk, and positions the utility for decades of scalable growth.
Learn More

Supplier Profile: Penn Union
For nearly a century, Penn-Union has been powering progress with durable electrical connection solutions built for demanding industries like construction, utilities, telecom and aerospace. Operating from a fully integrated U.S.-based facility in Pennsylvania, the company combines in-house engineering, advanced manufacturing and rigorous testing to deliver more than 30,000 connector variations—or custom solutions when needed. Backed by a strong customer focus and ongoing investment in innovation, Penn-Union continues to raise the standard for performance, quality and reliability.
Read more

From Drum Sequencers to PLC Power
Industrial processes depend on repeatable sequences—once managed by mechanical drum timers that were reliable but difficult to modify. Modern PLCs replaced this with software, but even simple sequences can become complex in ladder logic. AutomationDirect’s Productivity PLCs simplify the task with built-in Drum (DRM) and Sequence (SEQ) instructions, enabling clear, flexible control of time-based and step-driven operations while reducing programming complexity and improving maintainability. 
Learn more

Monthly Product Giveaway
Power up your panel-building toolkit—enter to win 1 of 6 premium Weidmüller tools built for precision and reliability. From self-adjusting crimpers and the versatile STRIPAX® cutter/stripper to compact cable shears and multi-function tools, this giveaway delivers everything you need to work faster and cleaner on every wire. Enter your info for a chance to win. Contest is open for approximately 2 weeks after the newsletter is sent and is open to residents of the U.S. and Canada only. Winner will be contacted via email.
Enter for a chance to WIN!