tag:blogger.com,1999:blog-40630500589737397562026-04-17T06:27:27.163-07:00MESA International's 'Where Manufacturing Meets IT' blog is written by MESA Working Groups and Members. Topics include how and why to use IT in Manufacturing, Smart Manufacturing, MES/MOM, analytics and much more. MESA Internationalhttp://www.blogger.com/profile/15642185574369619271noreply@blogger.comBlogger309125tag:blogger.com,1999:blog-4063050058973739756.post-32246695521454673412026-02-18T09:57:00.000-08:002026-02-18T09:57:47.861-08:00

Why interoperability, not platforms, will define the next decade of Industry 4.0By: G VikramReviewers: Murugan Boominathan, David Cameron & Suraj SriramIntroduction: Smart Manufacturing Is at an Inflection PointFor more than a decade, Smart Manufacturing initiatives have been driven by systems. ERP, MES, PLM, IIoT platforms, analytics stacks, and now AI have dominated transformation

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By Chris MonchinskiLast Wednesday, I had the opportunity to represent MESA International at MD&M West, participating in the conference’s Shop Talk program. Unlike a traditional presentation, Shop Talk is intentionally conversational—designed to foster one-on-one dialogue with industry practitioners. That format proved invaluable.  Over the course of the day, I had a number of thoughtful

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In the rapidly evolving landscape of smart manufacturing and digital transformation, understanding the key concepts and practices becomes essential for professionals looking to stay ahead. The recent MESA webinar, led by industry experts, delved into the MESA Global Education Program (GEP), which aims to provide a robust foundation in smart manufacturing principles. This blog post highlights the

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By: G VikramReviewers: Nikhil Makhija & Murugan BoominathanAbstractFactory layout design is often treated as a physical engineering activity. In Industry 4.0 environments, layout design directly influences the effectiveness of Manufacturing Execution Systems (MES) and Digital Twins. This article examines how layout, MES, and Digital Twins must be aligned, grounded in MESA reference models,

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By: Nikhil MakhijaReviewers: Gowrisankar Krishnamoorthy, Ravi SoniThe rapid adoption of AI and large language models (LLMs) in industrial settings demands robust, secure, and standardized interfaces to real-world data and tooling. The Model Context Protocol (MCP) is an emerging open standard designed to facilitate seamless integration between AI agents and external data sources, tools,

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By: Murugan BoominathanReviewers: Conrad Leiva, Nikhil Makhija, Gerhard GreeffThe automotive industry is at a crucial point, influenced by global competition, supply chain disruptions, and the urgent need to shift toward electrification and sustainability. Central to this change is smart manufacturing, an approach that uses Industry 4.0 technologies like AI, IIoT, advanced analytics,

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By: G VikramReviewers: Nikhil Makhija, Gowrisankar Krishnamoorthy & Murugan BoominathanArtificial Intelligence has enormous potential. But without careful planning, AI projects can quickly become expensive experiments with limited impact. I've learned that building a cost-conscious AI strategy ensures organizations capture real business value while keeping investments

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By: Chris Monchinski The ISA-95 committee, in collaboration with Joint Working Group 5 in IEC and ISO, continues to evolve the ISA-95 standard (IEC 62264) to meet the demands of today’s digital industrial landscape. Originally developed to address the challenge of integrating monolithic systems like ERP, MES, and SCADA, ISA-95 remains a foundational framework for reducing integration risk

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 By: G Vikram, Digital Consultant, Architect, Accessor, Technology Adoption, Partnerships, Maxbyte Technologies Services Private LimitedUnderstanding the time concealed in your hidden factory can help unlock your full production potential, providing significant gains without any new expenditures.What Is the Hidden Factory?The hidden factory represents the untapped capacity of your

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By: G Vikram, Digital Consultant, Architect, Accessor, Technology Adoption, Partnerships, Maxbyte Technologies Services Private LimitedIn today's rapidly evolving industrial landscape, the convergence of Artificial Intelligence (AI) and the Internet of Things (IoT) is redefining manufacturing paradigms. This fusion, often termed AIoT, is not just a technological advancement but a

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by Gowrisankar Krishnamoorthy, Senior Technical Architect, HCL AmericaIntroduction:The modern manufacturing landscape demands unprecedented levels of efficiency, quality, and regulatory adherence - while also navigating complex supply chains and facing labor shortage.The integration of the Internet of Things (IoT) and Artificial Intelligence (AI) provides a powerful framework for achieving these

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Operational Efficiency Through Data-Driven OEEby Bill Rokos, CTO, Parsec AutomationAs Industry 4.0 and smart manufacturing reshape the modern industrial landscape, automation is helping today’s manufacturers tackle new challenges and changes head-on. From geopolitically driven supply chain issues that necessitate having multiple (and contingent) suppliers to ongoing labor shortages that push

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A Five-Step Approach to Taking Charge of Your Company’s Digital Destiny  Tim McEnteeLogical Systems, LLC Director of Operational Intelligence  Initiating or navigating your company's digital transformation can seem daunting, but it doesn't have to be. Our five-step approach breaks down the process into manageable actions to help your company confidently embrace the journey of

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Unveiling the Wonders of Smart Manufacturing: A Journey Through Time Travel and Root Cause Analysis By: Steven Hewitt, Rockwell AutomationIn the realm of smart manufacturing and industrial innovation, the buzz surrounding generative AI and machine learning (ML) is both palpable and pervasive. However, amidst this technological fervor, the Manufacturing Enterprise Solutions Association (MESA)

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 Exploring the Industrial Metaverse: Shaping the Future of WorkBy: John Jackiw, Dassault SystemesIn recent times, the concept of the "Metaverse" has sparked the curiosity and excitement of technology aficionados and visionaries. Originating from the realms of science fiction and propelled into the spotlight by the technological sector, the Metaverse embodies a virtual, interconnected cosmos

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The Case for Investing in Manufacturing AnalyticsBy: Larry White, Profitability Analytics Center of ExcellenceThe Manufacturing Enterprise Solutions Association (MESA.org) in collaboration with LNS Research, has recently unveiled the findings of their eagerly anticipated biannual survey, "Analytics That Matter." This comprehensive study sheds light on the tangible benefits that industry

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 2024: The Year Manufacturing Tech MaturesBy Bill Rokos, ParsecDigital transformation has been on business leaders’ minds for years now. Across  industries and sectors, organizations have invested trillions of dollars in digital tools to  streamline business functions, drive productivity and develop a deeper understanding of  their performance. And, in the past few years,

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 The Future of Manufacturing Isn’t What You ThinkBy Eddy Azad, ParsecThe events of the past several years have uncovered vulnerabilities affecting manufacturing operations and their inconsistent supply chains. Manufacturing was severely impacted by inherent production inefficiencies, shortage of labor and unreliable availability of raw goods needed to produce enough product to meet demand.

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Developing a Phased Integration Approach By Harneet Gill, MESA Marketing Committee Chair, Rockwell Automation The integration of SCADA, ERP, MES, QMS, and IIoT into a seamless operational framework is a key step toward realizing the full potential of Industry 4.0. For manufacturers embarking on this integration journey, a step-by-step strategy is crucial to ensure a smooth transition to

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Establishing Feedback loops, Leveraging Middleware, and Scaling with Cloud PlatformsBy Harneet Gill, MESA Marketing Committee Chair, Rockwell AutomationCreating a Feedback Loop: Integrating ERP and MES Data into SCADA for Continuous Shop Floor ImprovementIn the dynamic environment of modern manufacturing, the seamless flow of information is not just a one-way street from the shop floor to

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Data Mapping, Ensuring Real Time Data FlowBy Harneet Gill, MESA Marketing Committee Chair, Rockwell AutomationData Mapping In the realm of manufacturing operations, data is akin to the lifeblood of an organism, flowing seamlessly from one component to another, ensuring vitality and dynamism. At the heart of this flow lies the process of data mapping—converting raw data from automation and

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Establishing a Common Language and the Role of Edge ComputingBy Harneet Gill, MESA Marketing Committee Chair, Rockwell AutomationEdge Computing: Preprocessing Data for Efficient Integration with ERP/MES SystemsWith the advent of Industry 4.0, modern manufacturing facilities generate an enormous amount of data, predominantly through sensors, automation and control system, HMI/SCADA systems, and

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Laying the Groundwork: Current State Analysis & Understanding the Communication LandscapeBy Harneet Gill, MESA Marketing Committee Chair, Rockwell AutomationIn the modern manufacturing landscape, the synergy between shop floor operations and enterprise systems is the linchpin of a truly connected, intelligent production environment. At the foundation of this ecosystem, automation and

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This article is the first in a series of articles on Information in Manufacturing by MESA's Smart Manufacturing Working Group. Ever heard of the phrase “data is the new oil?” It’s a common saying these days, and it’s true. Data has become increasingly important in today's manufacturing world, but what exactly is it? This first article delineates a common understanding of manufacturing

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MESA (Manufacturing Enterprise Solutions Association) is a global nonprofit providing education, networking and best practice sharing around Smart Manufacturing and Industry 4.0. MESA’s community includes manufacturers, producers, industry leaders and solution providers who are focused on driving business results from manufacturing technology. MESA works to actively driving business improvement

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