• Extend engine/welder life
• Ensure peak performance at all times
• Maintain reliability/avoiding costly breakdowns
• Prevent voiding warranty coverage
• Maximize resale value

Read on to learn more: http://www.millerwelds.com/resources/articles/the-secret-to-long-engine-life–advice-from-the-experts-on-maintaining-your-welder-generator-s-gas-engine/

Chris Wierschke
Product Manager
Bobcat and Trailblazer

Stainless Steel Filler Metal Selection Chart

Miller has unveiled the Build with Blue™ rebate promotion. From March 1 through May 31, 2013, customers are eligible to receive a 5 percent rebate with purchase from a select list of Miller equipment. Those spending an additional $150 on any Miller or Hobart^® products in the same transaction are eligible to receive a 15 percent rebate (as opposed to the 5 percent).

For a list of eligible equipment or more information on the Build with Blue rebate promotion, customers can visit their local distributor or MillerWelds.com/buildwithblue.

MORE INFO:

Read full press release

Watch Informational Video

Part one:

http://www.youtube.com/watch?v=2UDfxGK1Jt4

Part two:

http://www.youtube.com/watch?v=AKJgO-Y5NX4

Read the latest in the Lambeau series as Miller and Hobart Brothers work to bring the latest in welding technology to the site.

See the latest video here: Lambeau Episode #5

Along with partners Blue Torch Fabworks (BTF) and The Fab School, Miller Welders provided weld support, assisting drivers with repair and offering up a variety of Miller equipment and Arc Armor® welding protection free for use. Hands-on demonstrations were also available along with a special “ladies only” hands-on welding event.  Read our recap and see our 2013 KOH videos here!

1) Work Clamp (or “ground” clamp): The work clamp needs a good electrical connection. If you are cutting on rusty, galvanized, painted or dirty material, you will need to grind off a place for the work clamp. The torch will cut at its rated capacity, provided the work clamp has a good connection.

2) Consumables: If the torch consumables are worn beyond the manufacturer’s recommendation, you may experience arc outages. Normally, for tips, if the hole in the end has doubled in size when compared to a new tip, it is time to replace it. Electrodes need to be replaced when the Hafnium in the center of the electrode has reached a depth of 1\16”. Always check your manual for specific information on when to change the consumables. In standard applications, you may be able to use 2 tips for every one electrode.

3) Standoff distance: Typically a recommended standoff height is 1/16” to 1/8” off without touching your work piece. Remember electricity is lazy. It wants to take the path of least resistance. If you get too far away from the work piece, resistance between the work piece and electrode (cutting circuit) is much higher than the resistance between the tip and electrode (pilot circuit). This will cause the machine to stay in pilot and shut off after the five seconds.

4) Retaining cup: If the cup is on too tight, it prevents the electrode from moving freely. This will in turn prevent the arc from transferring. When threading the cup onto the end of the torch you should be able to feel and hear the cup switch in the torch click. Once this switch has been closed the cup does not need to be tightened any farther.

If there is any moisture in the air supply it can prevent arc transfer and create arc outages. Also, excess moisture in the system can lead to premature consumable wear. It can also cause the tips to wear unevenly which can cause problems with the kerf angle of your cut.

Following these simple guidelines will help you ensure that your machine operates to its full potential and will help extend the life of your machine and consumables.

Tim Lux
Plasma Service and Applications Specialist