Plant Engineering California

Tough Industrial Process Pumps

2009-01-02T14:53:00.000-08:00

KNF supplies pumps to provide rugged, durable pumping performance in a wide variety of industrial applications. For over 50 years, these heavy-duty pumps excel while handling even the most difficult corrosive applications. All KNF pumps are completely oil-free, and offer contamination-free operation.

They offer several categories of pumps for the industrial market:

*Heated-head and heat-resistant pumps for exhaust emission and stack-gas sampling
*Pumps for use in ATEX and Class I, Div I, Groups C and D explosive atmospheres
*Double diaphragm pumps to safely handle rare or dangerous gases
*High flow, corrosion-resistant sampling pumps for the chemical industry
*Leak-tight specific pumps for use with sensitive combustion analyzers.

2008-08-27T10:51:00.000-07:00

Dilution ventilation is usually done by the use of large exhaust fans in the walls or roof of a building or room. Opening doors or windows can be used as dilution ventilation, but this is not always a reliable method since air movement is not controlled. Cooling fans (floor fans) are also sometimes used as a method of ventilation, but these fans usually just blow the contaminant around the work area without effectively controlling it.

Dilution ventilation can work better if the exhaust fan is located close to exposed workers and the makeup air is located behind the worker so that contaminated air is drawn away from the worker's breathing zone. See Figure 1 for examples of best locations for exhaust fans and air inlets.

In cases where the source of contamination is widely scattered or is from a mobile source, like carbon monoxide from a forklift, large wall or roof exhaust fans can be effective. Makeup air to replace the air exhausted is necessary for the best control. Simple openings in walls or doors can be sources of makeup air, or a second fan can draw makeup air into the building or room. However, makeup air may require heating in the winter resulting in increased heating bills.

Industrial Ventilation systems- part2

2008-08-22T13:56:00.000-07:00

What is the purpose of a ventilation system?

There are four purposes of ventilation:

1. Provide a continuous supply of fresh outside air.
2. Maintain temperature and humidity at comfortable levels.
3. Reduce potential fire or explosion hazards.
4. Remove or dilute airborne contaminants.

Why have an industrial ventilation system?

Ventilation is considered an "engineering control" to remove or control contaminants released in indoor work environments. It is one of the preferred ways to control employee exposure to air contaminants.

Other ways to control contaminants include:

* eliminate the use of the hazardous chemical or material,
* substitute with less toxic chemicals,
* process change, or
* work practice change.

What are the parts of an industrial ventilation system?

Systems are composed of many parts including:

* an "air intake" area such as a hood or an enclosure,
* ducts to move air from one area to another,
* air cleaning device(s), and
* fan(s) to bring in outside air and exhaust the indoor contaminated air.

Each of these parts are discussed in this series of documents.
What are the basic types of ventilation systems?

There are two types of mechanical ventilation systems used in industrial settings:

Dilution (or general) ventilation reduces the concentration of the contaminant by mixing the contaminated air with clean, uncontaminated air.

Local exhaust ventilation captures contaminates at or very near the source and exhausts them outside.

5 advantages and disadvantages to using dilution ventilation fo Industrial Ventilation

2008-08-22T12:19:00.000-07:00

The advantages are:
(1) Usually lower equipment and installation costs.
(2) Needs less maintenance.
(3) Good control for small amounts of low toxicity chemicals.
(4) Effective control for flammable or combustible gases or vapors.
(5) Best ventilation system for small dispersed contaminant sources or mobile sources.

The disadvantages are:
(1) Cannot be used for highly toxic chemicals.
(2) Does not completely remove contaminants.
(3) Not good for handling surges of gases or vapors or irregular emissions.
(4) Not effective for dusts or metal fumes or large amounts of gases or vapors.
(5) Requires large amounts of heated or cooled makeup air.

3 types of workplace Industrial ventilation systems

2008-08-22T11:49:00.000-07:00

(1) "Indoor air quality ventilation" used mainly to provide fresh, heated or cooled air to buildings as part of the heating, ventilating and air-conditioning system,
(2) "Dilution ventilation" which dilutes contaminated air in a whole building or room by blowing in clean air and exhausting some dirty air,
(3) "Local exhaust ventilation" which captures contaminate emissions at or very near the source and exhausts them outside.

Indoor air quality ventilation, used primarily in offices and other non-industrial buildings, will not be covered in this guideline.

There are advantages and disadvantages to the use of either dilution ventilation or local exhaust ventilation in terms of costs and effectiveness.

Industrial ventilation - what is it?

2008-08-22T11:07:00.000-07:00

Industrial ventilation is a method of controlling worker exposure to airborne toxic chemicals or flammable vapors by exhausting contaminated air away from the work area and replacing it with clean air.

One alternative to control employee exposure to air contaminants in the workplace.

Other alternatives include process changes, work practice changes, substitution with less toxic chemicals, or elimination of the use of toxic chemicals. Industrial ventilation is typically used to remove welding fumes, solvent vapors, oil mists or dusts from a work location and exhaust these contaminants outdoors.

The design and troubleshooting of industrial ventilation systems should be handled by a qualified ventilation engineer or firms specializing in this field.