Sean Hellman

Pre fest courses at Fines lames & petites cuillères

2019-01-15T19:31:00.001+00:00

I will be teaching a Pre festival course Fines lames & petites cuillères at Jane and Peters green wood work festival in April.

This small but perfectly formed festival has only 50 spaces and will never get any larger. I have been teaching and passing on my skills at this gathering for a couple of years now and alway eagerly await the ferry trip from Plymouth to France. The hosts Jane and Peter are welcoming and generous as well as begin very talented. The festival takes place at their home in Britainy and people come from all over Europe to participate and share knowledge stories and songs as well as some inspiring beverages of the alcoholic sort.
To Lucy and me, and I know this is true for others, this festival is like a family gathering with new members being added each year. Everyone is made welcome and taken in as family.

We learn, we laugh, we eat and drink together. The food is provided in ample portions and to the highest quality.

This year Jane and Peter have decided to do some prefest courses. Jane is teaching her folding spoons and I will be making wooden sheaths and boxes with people. My emphasis as it always has been is to teach technique and expand the the possibilities of woodworking rather than just on making a thing. So many of you may well have seen my simple tool cases and the more complicated ones and depending on your level of experience you can have a go at making various boxes or sheaths to protect your tools.
I will be teaching how to convert and use wood from the log as well as using predried and cut wood. We will be able to make just using simple edge tools and or using some electric or mechanical tools as well.

Lucy and Jan will be teaching a dying and spinning course. The natural dying that Lucy does is a joy to behold, simple plants prepared and boiled to produce the most amazing colours.

Fan birds

2018-06-01T19:46:00.000+01:00

Just back from Stafford county show and I have found another way of making fan birds, not anything radical, just an evolution, and going back to when I first made fanbirds on my shaving horse. I have designed and developed a new big push knife to complement my draw knives. It comes in handy for making the fan birds and not just bowls. It is always fun to find new uses for tools, especially when they work so well.
More on the pushknives in coming posts, they are not listed on the website yet.

Just wanted to share just how many birds can be made from a small discarded end to ash wood that was going to be burnt. Nine so far and probably another 6 at least because of that knot.

I love the fact that we can add value to something that has no real value and that this added value is skill and time.

The big push knife on the left is £85 with a sheath. Email me if you are interested.

Stretching exercises for the Green Woodworker

2017-10-29T16:57:00.001+00:00

You do not have to be a green woodworker to benefit from this video. We all need to take care of our bodies. As I say in the forward of Shaving Horses, Lap Shaves and other Woodland Vices:

Although we have never been recognised as such, the woodworker, like any manual worker, is an athlete. We often work for hours, using tools that can weigh several pounds, all the time extending and contracting our muscles, working with the rhythms of our breath, building strength and muscle memory. We have to learn how to use tools correctly and become aware of how our bodies feel.

If you practise some of these simple exercises them we can relieve some of the pain we feel the day after working on that project.

This was filmed during Fines Lames et Petit Cuillere a small but brilliant green woodworking festival in France organised by Jane and Peter Mickleborough. With special thanks to Walter Joseph Kovacs for letting me film him and sharing his knowledge.

New fence for an old chop saw

2017-08-31T21:06:00.002+01:00

My main cross cut saw is a sliding compound mitre chop saw. The chop saw cost me £700 ish about 12 years ago and a new one is the same price now. I have heard there can be an issue with the accuracy of the same make with the newest model, and I have been thinking about buying a bench saw with a good sliding table.
The reason for buying a new saw is because slowly over time the fence on the chop saw has been bending out of true. The reason is simple, as we may have experienced, it is easy to catch the saw blade on the wood and knock the wood into the fence. This has only happened a few times with any force, but over the years these things happen and can scare the &*%§ out of you. The fence has cracks in and is no longer true and straight.
Cutting long pieces of wood result in the wood pinching the blade at the end of the cut, which results in the saw being forced back towards you. Cutting short ends off, results in out of square cuts. All in it is not that safe to use, and students have not been allowed to use it for some time.

Today I made a new fence, if I knew how quick and simple it was I would have done it years ago.

One 2 inch thick lump of oak planed square all round. Holes drilled for the bolts using the original fence as a template.

The old fence placed against the new fence to show how badly it is out of alignment

The casting is cracked on both ends of the fence.

New fence which is made longer than the original

This saw has seen a lot of use over the years and has been punished and used to its full capacity often. It is now again a dream to use, and I have no excuse to buy a new bench saw.

Where to buy Shaving Horses, Lap shaves and other Woodland Vices

2017-07-24T20:37:00.000+01:00

The response from my Shaving horse book has been fantastic, with some great reviews.

I have now partnered with North House Folk School in the USA to sell the books. They are the only retailer where you can buy the books in the USA, so give them a call if you want to save a few dollars on postage.

However, at of the time of posting this blog, they do not have the books on their website.

Retailers in the UK, are Matt of Woodland Craft Supplies and

Maurice of Woodsmith Experience. Both Matt and Maurice have them on their websites.

If you want to sell the books give me a call. I prefer to sell by the box which is 21 books, otherwise 10 books is the minimum wholesale order.

And of course, you can buy the books worldwide from my website.

Shaving Horses, Lap Shaves and other Woodland Vices

2017-05-16T21:25:00.002+01:00

That often-promised book that never materialised...is now here! After at least three years of work and a lifetime’s experience of making and using these traditional devices, Shaving Horse, Lap Shaves and other Woodland Vices is now on sale, at www.seanhellman.com

It is a resource for anyone wishing to make and use these simple but effective devices, and to participate in an enduring and worthy tradition. Whether a complete novice or accomplished professional, Shaving Horses, Lap Shaves and other Woodland Vices has much to offer: effective woodworking techniques, use of specific hand-tools, ergonomics, and a range of 13 different work-holding devices, either shaving horses or cleaving breaks, and including traditional and contemporary versions of these designs. There is also a section on drawknives and how to use, sharpen and renovate them.

The book is published by Crafty Little Press, a new publishing company set up by Lucy (my wife) and myself, for the purpose of printing and distributing this current title and other books we have planned. So, last week, we collected a ton of books from our local printer, Short Run Press, itself a business with a great reputation and a winner of environmental awards for good business practice. Being local, both collection and personal communication are easy, and we have avoided using lorry-space and consequent fuel by not carrying books across the country or from abroad. The ethos of supporting local economy wherever possible, is important to us, more so than investing in a cheaper product that travels across continents, or from countries which have little or no environmental regulation or employment rights.

You can buy Shaving Horses, Lap Shaves and other Woodland Vices primarily from my website or from Crafty Little Press, www.seanhellman.com and at woodworking events where we are present; it is also available from the Woodsmith Experience and Woodland Craft Supplies. We are also currently seeking to extend distribution outlets here in the UK, and in the USA, or elsewhere. Please let us know if you would like to wholesale from us.

I offer a huge and grateful thank you to all those who have contributed to the book, to everyone who inspired it in any way, and all those who have helped make this work possible.

130 pages and over 400 photos and diagrams.

Here is a short video made by Harry Rogers at the Bodger Ball this year

Forget your saws use an axe instead

2016-06-19T13:51:00.000+01:00

I spent the day with Richard Devaney at the Saxon village at Escot house in Devon. He was hosting an APT local group get together. As he is recreating Saxon life he does not do saws and hates it when others leave the evidence of the saw in the material.
Not using a saw means that wood has a very different end cut to it. This end cut is usually very tactile, visually appealing and organic in its form. I will have to try working without a saw more.

Detail of diagonal supports on a pole lathe

Above and below, the worn and polished poppet heads

Ends can be rough and ready or rounded off

Pole lathe with a new bed and legs

Roof of one of the open barns

I have more photos up on my Instagram account https://www.instagram.com/seanhellman/

Copying other peoples work and how to find your own creative voice

2015-12-18T08:13:00.001+00:00

I came across this great video and article by Sean McCabe that echoes my ideas on copying other peoples work.
http://seanwes.com/tv/043-how-to-be-inspired-without-copying/

Pinch dogs

2015-08-19T18:28:00.000+01:00

I have various pinch dogs in the workshop and they only get used when I need to fix a piece of round wood, beam, bowl blank or plank in place when sawing, drilling or carving. I am yet to make or buy big ones as used in timber framing, and have easily got by with small ones only a couple of inches or so long. I am over cautious at times, and the idea of using such small dogs to hold such large pieces of wood is not something I would have considered until I had too because they where all I had to hand. As can be seen in the video they do work very well. I bought these years ago, second hand, and they are just mild steel. Great if they get bent as they can be hammered back into shape.

Sods law

2015-07-19T13:12:00.000+01:00

I plan my year out with shows at easy intervals and what happens? A few big commission jobs come my way and throw everything into chaos. Running low on stock and then having to work between shows on these commissions. Lots of things have had to be put on hold, for example my shave horse book. It has been written, but as I am self publishing it takes a lots of time laying it out in Indesign, a program I am still slowly learning.With any luck it may be published in time for christmas. Tool making is also on hold, but I have made the first prototype of my perfect drawknife.

The Easy Rider shave horse is having a good reception and I have sold a few already. Full detailed plans will be in the book along with plans on how to make 6 other types of shave horse. Lots of techniques about how to use tools and make almost unknown joints etc.

In other news I became a pin up boy. Peter Jameson (Auctioneer at the Bodgers Ball) who can be seen craftily staring at me in in flat cap from behind Sue, somehow obtained a photo of me and my unusually full wallet ( probably receipts from tool buying). He wrote some apparently witty comment about me below the photo. Sue Holden unfortunately was the only person to bid on lot number 2 and won it for a sum I will not disclose. Talking to Sue's partner, Will, it seem that the only pins holding it up will be darts!

For a bit more info on the Bodgers Ball see Marks blog

The proper way of boiling a kettle, photo taken at the Weald and Downland wood fair partly organised by my good friend Mark Allery, seen here on his shave horse making an English scythe snathe.

I was shown the museums collection of tools with Simon, I particularly liked this hand powered bandsaw. A very blunt blade and no tracking adjustment so 2 of the wheels had rims on to stop the blade from slipping off.

Tool box and spoon rack

2015-06-18T21:32:00.003+01:00

Just off to the Weald and Downland Woodfair this weekend 20-21st June. Only £5 per person to get into the Museum and wood fair.

Some tool boxes

Skinning trees

2015-05-30T10:00:00.000+01:00

Just back from demonstrating at the Stafford show with Gudrun, Owen, Jeremy, Sherwood and others. I demonstrated fan birds as well as a few other greenwood crafts. Pete felled a few oaks and I thought I would choose a few tripods and forks to skin, and use for future projects. I got children involved in the debarking using simple wooden spuds. Children loved it and I would recommend it as an activity for children of all ages. It is satisfying and safe, no sharp tools are used, just wooden spuds that need to be sharpened every now and then. The oak was a bit sticky, but came off reasonable well.

I am running a shrink pot course at the Husbandry School this Sunday and need to cut some wood. I have access to a few sycamore trees, (old hedge) and I always save the tops for coat hooks. The bark of the sycamore almost falls off. I use just my fingers to part it from the wood. I love the look of naked sycamore, the textures and the rings around the base of the branches.

I slipped some tubes off as well. I will see how well they make small boxes as they dry, and get used.

Wooden flowers

2015-05-23T21:01:00.000+01:00

This is the first time this has ever happened, willow sticks that have dried at different rates on each side of the stick. This is what happens, the dry side curls more than the wetter side.

I have finally learnt how to make flowers the traditional way, with just a knife. I was getting very lopsided flowers and thought it was my technique. I put the same wood on the shaving horse and got the same result. These mutant flowers rather appeal to me, they tell a story that only a very few people would notice.

Another film

2015-05-21T20:14:00.001+01:00

This Norwegian film moved me a great deal. It is easy to romanticise the past, to long for the simpler days. To me this is dangerous nonsense, a false idea of history. Life was hard in so many ways that we can not imagine. What impresses me is the way that people could turn their hands to anything, they had years of training in using body arm and hands, something I see missing in so many people these days. So many of us are hand illiterate.

The film is full of little gems for the green woodworker, and the same for anyone who works the land.

Norwegian traditional woodworking films

2015-05-15T21:09:00.002+01:00

As it says in the title. Settle in for an hour and watch these films. Who's says we need concrete to build with, fence posts soaked in poisons, skis made from plastic and epoxy resins. They are in Norwegian but craft does not need a spoken language to understand. Enjoy.

Even professionals can cut themselves.

2015-03-12T20:42:00.001+00:00

Before making every cut ask yourself

what happens if I slip?

Use this as your mantra, every time you make a cut.

As I get older I get more scared of the machine tools I use, and for good reason. Flesh and bone is nothing to them. I have been told of some very nasty injuries over the years, with scars to prove them.

Edge tool injuries do happen and are usually minor cuts, most of my cuts come from the wood itself, from manhandling it, again minor.

So I picked up my newly sharpened axe to use as a mallet, and somehow my little finger got in the way. Just a small touch on the edge of the axe, really the very lightest touch.

Sharp axes as hammers or mallets are not a good idea.

Heres another, of an apprentice, who thinks he knows it all, knows exactly where the tip of the tree will fall. Had to cut him out. Unfortunately he no longer works for me. Should have used my mantra!

Take care and be safe, before making the cut imagine what happens if the worst happens, a little thought may just stop the body springing a leak.

Where do you get your wood from?

2015-03-08T15:08:00.000+00:00

I have answered "trees" to this question, and have nearly got thumped.
Everywhere is the answer, from firewood piles to expensive wood merchants. I bought 3, 4 meter lengths of steel which came supported by a length of pallet wood of about 18mm thick by 75mm wide. The grain was tangential and so perfect for making fan birds with. 3 have been made so far I think I can get 10 to 20 out of this bit of wood. It has large knots in and lots of short grain as well. So hopefully I can turn this bit of waste wood into a few hundred quids worth, or more of fan birds.

Shrink pots, works in progress

2015-03-05T20:32:00.000+00:00

I like making shrink pots and sliding tapered dovetails. I wish I had more time to play with stop motion animation.

I will post more pictures when these are all finished.

Coracle book

2015-02-21T09:27:00.000+00:00

I am exploring the world of self publishing, and to start I decided to update my "How to Make a Coracle" book. I now have copies in full colour printed onto uncoated heavyweight paper. With this relaunch I am giving away 2 copies of this book to 2 people who will be chosen at random after clicking the share, like, and comment below on this blog. This will take place on the 7th March 2015. Postage will be paid to wherever in the world it is to go.

The book is for sale here and through my website at £6.50 inclusive of postage. For a limited time only you can purchase it for the introductory price of £5.50 inclusive of postage.

The book details through images and text, how to make a wooden lath frame coracle. There is also a chapter on how to make a traditional coracle using willow or hazel rods.

If you want to sell, or even distribute 'How to Make a Coracle', then please get in touch. It is barcoded with its ISBN number to comply with international standards for book sellers.

I have been filmed making coracles on a number of occasion by various UK production companies and have never received any video copies but I found this video on Youtube. It is me showing Alex Langlands who is making a coracle on the television programme The Edwardian Farm. The Edwardian Farm and The Victorian Farm have also engaged and recorded the skills of friends including Robin Wood, Owen Jones and Stuart King, to demonstrate their green wood work

My next publication is a book on shaving horses, with lots of detailed plans on making various types of horse. I have asked people from around the world to contribute images and the response has been fantastic. This book should be out in time for the Bodgers' Ball, in May.

If you have a Shaving horse type work holding device, and have good pictures of it, then drop me a line. Your horse might end up in the book.

Bristol

2015-02-13T21:44:00.001+00:00

Every time I go to Bristol, which is a couple of times a year, I always have to go to Bristol Design in Perry Road. This is one of the few shops selling second hand woodworking tools. I always come away lighter in wallet and heavy in hand. If you ever find yourself in Bristol do have a look and buy something. Shops like this are becoming increasingly rare and need our support.

Are there any other shops in the UK like this one? Do let me know.

Detail of church next to St Nicholas Market

Green woodwork courses for 2015

2015-01-31T17:26:00.002+00:00

Green woodwork courses for 2015

25th and 26th April Spoon carving
£65 one day £110 for 2 days.
Beginners and intermediates. Spoon making first day with sharpening, design, and
advanced knife work on the second Come for 1 or 2 days.

3rd Oct Fanbirds
£75
Learn to make beautiful fanbirds from one piece
of wood. You will make 2 to 4 birds during the day.

24th-25th Oct Tool making
£175
Make knives and hook knives for
green woodwork. Make a small forge to use at home. I will teach you how to make
tools on a budget with a simple set up to use at home or workshop.

The ever popular one to one workshops, from £140 per day. £250 for 2 days, £350 for 3 days.
Discount for 2 people £250 per day. £380 for 2 days £600 for 3 days.
More than 2 of you then the daily rate is £80 per person.

Wednesday afternoon and evening weekly sessions £15. I have space on the afternoon session.

Sheaths for Mora 106 and 120

2015-01-24T11:40:00.000+00:00

Been having myself a bit of fun recently. Making more wooden boxes for knives that fit not only the knives I am making but also the Mora 120 and the 106.

They start off with a simple box with a leather hinge ( bottom of picture ). There is a cut out in the box so that the fingers can grasp and pick up the blade. As the knife is being picked up by the blade, the way it is balanced, means the knife pivots into the palm of the hand. The box is held shut by a pin through a round peg.

The next 2 boxes uses the round peg to lever the handle of the knife out of the box so it can be grasped. Push down on the peg and the handle rises from its home. These boxes have sliding dovetail hinges set into the end of the box.

They are ash with a hand planed finish, and all edges knife worked. No treatment has been used, the wood is bare. You can oil, paint, or chip carve. Personalise them how you want. I often just leave them bare and over the years a beautiful patina will develop.

Leather hinge box only £30
With a Mora 106 £50.
Leather hinge box with lever mechanism £45
With a Mora 106 £65.
Wooden hinge box with lever mechanism £70
With a Mora 106 £90.

Email me, and a Paypal invoice will be sent to you.

All the very best for the New Year

2014-12-22T17:07:00.000+00:00

strop and slip sets

2014-11-22T10:57:00.000+00:00

Finally I have sorted boxes and labels for a boxed strop and slip set for sharpening green wood knives and other tools. The set contains 2 strops and and excellent polishing compound for putting a razor sharp edge back onto almost any tool.
The slips are for hook and curved tools including carving adzes and even gouges. I also sharpen my axe with these slips. I have been making and selling these sets for 3 years and this is what I use for my sharpening. The strops will last for decades, the slips use silicon carbide paper which is cheaply and readily available to replace when finally worn out.

This stack of boxes is about to be sent off to full fill a couple of wholesale orders. They are for sale on this blog, under Tools for Sale.
One of the problems I have is selling to Europe and USA, as postage is expensive. I am finding out about Fulfilment by Amazon which will keep postage costs to a minimum and far quicker delivery times. What this space, I will let you know when and if this happens.

The cost is £35 per set with £4.50 UK postage.

Europe £8.50, and with insurance £13.50

USA £12, and with insurance £18.

I have a problem with plastic tree guards

2014-10-04T20:27:00.001+01:00

This happens

Lots of plastic guards either constricting trees or littering our woodlands. What a waste of oil and energy. They are not reused and so often left, even the biodegradable plastic ones get up my nose. I also have cut many civic trees out of their plastic band holding them onto the stake. So it was that at the APF I came upon a family owned business that has created a solution.

Tree guards made from recycled cardboard and bamboo. Apparently they work well, but I have not tried them myself.

There are plenty of solutions to bad environmental practise, it is not always doom and gloom. Change starts with one idea or one person. I just wanted to share a good idea.